[quote="The Chemist"]"Age" is a small word with a pile of meanings...
"Once the wood components are in the distillate, aging will proceed whether in barrel, glass, or stainless steel."
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Hmmm... I don't get any aging after I move my distillate to glass. My wine continues to age due to the nature of the many esters created during fermentation. That is the reason that I age my hard cider for such a long time. The clear spirit is delicious and aging in a used barrel creates a very fine spirit in 3 years time. The aging process stops for 40% ABV and above distillates, at least that is my experience.
Currently, new 5 gallon White Oak Char barrels cost about $140 each from The Barrel Mill and about $170 from 1000 Barrels. I don't think that a bad price considering the improvement it makes on my Brandy.
You do need to plan ahead. I start a batch of Bourbon equal to the amount of Brandy I will produce. The bourbon barrel ages while the hard cider ages as a wine in those 59 Gallon Plastic barrels that apple juice concentrate is imported in from Argentina. When the Bourbon is done the barrel is perfect for aging Brandy.
It is my experience that the 5 Gallon Barrel shortens the time needed to achive the desired amount of Oak Flavor so the used barrel becomes a valuable item for long term slow aged Brandies and Single Malts Whiskeys.

