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Banjo Pickin’ Bourbon

Posted: Wed Jan 22, 2020 5:26 pm
by 8Ball
Here is my two pot method for making bourbon using malts and high temp enzymes for conversion.

1. Fill both pots with water and let sit overnight to de-chlorinate. • 4 ½ g. & 2 ½ g = 7 g’s total & 2.1# grain per gal
2. To each pot, add the following: o 2 tsp. gypsum & ½ magnesium supplement tab o ¼ tsp Epsom salts & calcium carbonate o ½ ea: crushed multi-vitamin & B-complex o ½ tsp citric acid or pinch of Vitamin C o 1 tsp Fermax & alpha amylase powder o ¼ cup yeast trub.
3. Start bringing heat up in each pot: Step mash malts in one pot while cooking the corn and steam rolled barley in another.
4. Bring 4 ½ g water up to 150F, start power stir, and add Corn & SRB (steam rolled barley).
5. Bring up to 160F. Set pH @ 5.8 optimal & add 2.0 ml HTL-A & 1 tablespoon alpha amylase to thin the mash.
6. Bring up to 205F x 60 mins to gelatinize corn & SRB. All HTL-A is denatured at this point.
7. Cool down to 180F. Verify pH @ 5.8 optimum and adjust if required using 10% backset (-) or calcium carbonate (+2 tablespoons). Add 3.24 ml HTL-A (0.36 ml per pound X 9.0 pounds). Hold at 180F x 90 mins.
8. Add step mashed malts to pot with corn and SRB. . Verify pH 5.8. Bring up to 180F x 30 mins.
9. Cool down to 149F. Adjust ph to 5.3 optimum. Add 5.31 ml AmyGl-B (insurance as malt is already converted) for 14.75 pounds of grains.
10. Hold at 145F x 240 mins. (GL-B is optimal 86-149F)
11. Check conversion at 142F using iodine. If not clear, bring heat back up to 145F x 30 mins and re-check.
12. Cool down overnight x 12 hours to pitch temp, 80-95F.
13. Record OG and potential ABV. Calculate amount of yeast required and start yeast bomb using wort sample for OG.
14. Transfer to sanitized, pre-chilled 10 g. fermenter (drink cooler).
15. Stir in 4 tsp Fermax and ¼ cup of crushed oyster shells.
16. Verify/adjust optimal pH of 5.8.
17. Pitch yeast starter at 85-95F. Top off if needed to 7 gallon mark.
18. Sprinkle an additional ¼ cup of crushed oyster shells on top of grain bed.
19. Ferment 7 -12 days or until grain cap falls. Record final gravity (FG). Calculate ABV actual.
20. Strip run, pot still, no thumper, shortly after cap falls to 10% ABV or 208F vapor temp. ¾ boiler capacity max. Discard 1.0 oz foreshots per gal of each run. Pack column with one scrubber at bottom. Some early tails are okay. Stop when it goes from ‘beer to bitter.’
21. Slow spirit run at ~33% ABV should yield 48 oz @ 75% ABV

Filled 5G Gibbs cask for second use with 62.5% BPB. Aged two years. Yield was 5.15G @ 44%. 26 bottles of 750 ml.
Angel share was 33%.

Banjo Pickin’ Bourbon

GRAIN BILL % LBS
Cracked corn 51 7.50
Steam rolled barley 10 1.50
Barley, 6-row, malted 10 1.50
Red Wheat, malted 17 2.50
Red Wheat, plain 7 1.00
Rye, malted 5 0.75
100% Mash 14.75

Yeast Starter (Last two digits of OG * Total gals * 0.05 grams yeast = amount of dry yeast)

E.g.: SG 1.064 & 7 gals water = 64.0 * 7.0 * 0.05
= 448.0 * 0.05
= 22.4 g dry yeast * 1.5
= 33.6 grams yeast (22.4g RS-DADY & 11.2 g Fleischman’s)
+ 16 oz water @ 95F
+ ¼ tsp Fermax
+ 8 oz wort sample from OG reading,
Rehydrate yeast in warm water only x 15 mins. Stir in Fermax and wort sample. Let sit in warm place x 2 hours minimum, covered. Pitch at 85F 95F and pH 5.8 mash values.


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Re: Banjo Pickin’ Bourbon

Posted: Wed Jan 22, 2020 6:06 pm
by fizzix
Dig the name, and like the rye in there.
Thanks for that recipe, 🎱.

Re: Banjo Pickin’ Bourbon

Posted: Wed Jan 22, 2020 6:56 pm
by 8Ball
fizzix wrote:
Wed Jan 22, 2020 6:06 pm
Dig the name, and like the rye in there.
Thanks for that recipe, 🎱.
Thanks, Fiz

Re: Banjo Pickin’ Bourbon

Posted: Wed Jan 22, 2020 8:03 pm
by Twisted Brick
That there is a great roadmap for anyone looking for a legit process. Nicely done.

And, kudos for makin' all them batches to fill a fiver.

I got everything for a few batches of that, 'cept the SRB.

Re: Banjo Pickin’ Bourbon

Posted: Wed Jan 22, 2020 9:26 pm
by 8Ball
Twisted Brick wrote:
Wed Jan 22, 2020 8:03 pm
That there is a great roadmap for anyone looking for a legit process. Nicely done.

And, kudos for makin' all them batches to fill a fiver.

I got everything for a few batches of that, 'cept the SRB.
Thanks, Twisted. Just trying to give back. I gleaned most of the details from here on HD. The bourbon really does turn out nice if you give it time.

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Re: Banjo Pickin’ Bourbon

Posted: Thu Jan 23, 2020 5:54 am
by MtRainier
Nice process post!

If you want to keep the alpha going up during your corn gel temp you could get some of this stuff:

https://en.angelyeast.com/products/enzy ... a-400.html

Sold in US in reasonable quantities by Ferm-Solutions:

https://ferm-solutions.net/product/aha-400-enzyme/

Re: Banjo Pickin’ Bourbon

Posted: Thu Jan 23, 2020 6:13 am
by MichiganCornhusker
Nice write-up!

Interesting grain bill, really like the mix of malted and raw grains. I like the corn/barley/wheat ratios, and that bit of rye. I’ll bet that put a lot of character into the bottle.

Based on bourbon style whiskeys I’ve made in the past, I think you really nailed a recipe that I’d like to try. Thanks for posting.

Re: Banjo Pickin’ Bourbon

Posted: Thu Jan 23, 2020 6:43 am
by 8Ball
MichiganCornhusker wrote:
Thu Jan 23, 2020 6:13 am
Nice write-up!

Interesting grain bill, really like the mix of malted and raw grains. I like the corn/barley/wheat ratios, and that bit of rye. I’ll bet that put a lot of character into the bottle.

Based on bourbon style whiskeys I’ve made in the past, I think you really nailed a recipe that I’d like to try. Thanks for posting.
MCH, thanks for that. What came out of the cask after two years is nothing like what went in. At 43-44%, it is a good sipping bourbon, neat. I’m not good at describing what it smells and tastes like, but it is a little sweet up front, then all kinds of nice bourbon things happen, then it just slowly fades. I think the unmalted grains have a lot to do with it.

Edited to add: I also think the second use cask helps as well.

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Re: Banjo Pickin’ Bourbon

Posted: Thu Jan 23, 2020 6:47 am
by 8Ball
MtRainier wrote:
Thu Jan 23, 2020 5:54 am
Nice process post!

If you want to keep the alpha going up during your corn gel temp you could get some of this stuff:

https://en.angelyeast.com/products/enzy ... a-400.html

Sold in US in reasonable quantities by Ferm-Solutions:

https://ferm-solutions.net/product/aha-400-enzyme/
MtR, Well then. Right up to boiling. I’ll keep it in mind. Thanks for the kind response.

🎱

Re: Banjo Pickin’ Bourbon

Posted: Thu Jan 23, 2020 10:18 am
by 8Ball
35CCEFF8-8164-490D-B187-B55B93E49233.jpeg
Here’s what my label looks like.

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