My 4" Flute Build (First Half...)

Vapor, Liquid or Cooling Management. Flutes, plates, etc.

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VictoryRay
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My 4" Flute Build (First Half...)

Post by VictoryRay »

So, Out of the 5 Still heads I have built, this one is by far the most expensive, and most time consuming. But, it is also the neatest...
Plate section is finished, and condenser parts are on the way.

Had to share..
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Big Stogie
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Re: My 4" Flute Build (First Half...)

Post by Big Stogie »

she is a beauty!
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bluefish_dist
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Re: My 4" Flute Build (First Half...)

Post by bluefish_dist »

I like the blue, gives it a sharp look.
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Re: My 4" Flute Build (First Half...)

Post by freefall »

I just ordered the blue sight glasses too. They are on sale right now. I am loving the copper. Looks beautiful.
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Swedish Pride
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Re: My 4" Flute Build (First Half...)

Post by Swedish Pride »

that is lovely tig work fella
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VictoryRay
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

Thanks! Ya, the blue sight glasses turn out good. I like them!

Swedish Pride, with a few decades of welding background, I have never had the need to weld Stainless to Copper. First time for everything.
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Twisted Brick
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Re: My 4" Flute Build (First Half...)

Post by Twisted Brick »

Sweet lookin' rig, VR!
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pfshine
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Re: My 4" Flute Build (First Half...)

Post by pfshine »

Damn fine looking rig.
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cede
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Re: My 4" Flute Build (First Half...)

Post by cede »

Congrats ! It's really nice one.

Just wondering: why did you choose brass ferrule over stainless ?
This tig work is amazing ! Was it with argon or other gas ?
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Re: My 4" Flute Build (First Half...)

Post by The Booze Pipe »

It looks real nice! I'm going to do a similar build, copper with stainless. Did you use the tall/long sanitary stainless ferrules? whereabouts do you get those site glasses? I'll need some smaller ones.
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VictoryRay
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

Just wondering: why did you choose brass ferrule over stainless ?
This tig work is amazing ! Was it with argon or other gas ?[/quote]
Thanks cede. Really, I chose the brass for the look. I could have done stainless, but I thought the color diff of the brass would look nice.
The Booze Pipe wrote:It looks real nice! I'm going to do a similar build, copper with stainless. Did you use the tall/long sanitary stainless ferrules? whereabouts do you get those site glasses? I'll need some smaller ones.
I used the tall stainless ferries and coped them to the 4" pipe. The site glasses came from Still Dragon. They have a few diff sizes.
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corene1
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Re: My 4" Flute Build (First Half...)

Post by corene1 »

First off that is a very nice column , it will look so much better when that alcohol is bubbling away in the sightglass. Beautiful work! I have tinkered with joining stainless and copper and am curious . How did you set up your machine. I run mine in DCEN mode with a needle point on 1.5% Lanthanated tungsten and argon shielding gas. I used solid Copper wire for the filler. By looking at the color of your weld puddle it looks like you used Silicon bronze for the filler.
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Re: My 4" Flute Build (First Half...)

Post by OtisT »

Beautiful column. Would you mind showing a few close up pics of the plates, in and out of the still? Thanks.

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VictoryRay
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

corene1 wrote:First off that is a very nice column , it will look so much better when that alcohol is bubbling away in the sightglass. Beautiful work! I have tinkered with joining stainless and copper and am curious . How did you set up your machine. I run mine in DCEN mode with a needle point on 1.5% Lanthanated tungsten and argon shielding gas. I used solid Copper wire for the filler. By looking at the color of your weld puddle it looks like you used Silicon bronze for the filler.
ya, just standard DC Neg. 3/32 Tungsten, Silicon Bronze wire. kinda welded like Alum without the noise..

Parts just showed up for the condenser side today.
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Re: My 4" Flute Build (First Half...)

Post by freefall »

looking forward to seeing your condencer work.
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

A little progress made... Waiting on thermometers to get here to weld the bungs on. Last is the Parratt (but I may run it with my old one....)
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pfshine
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Re: My 4" Flute Build (First Half...)

Post by pfshine »

Great looking rig and should make a nice drop. But why is there a valve at the take off? That valve is not safe as it will make the still a potential bomb. There is no reason for it and the still needs to be open to atmosphere at all times so pressure doesn't build up.

Edit to add: I love the triclamp element port, they are very handy to clean and replace the elements. Are you planning on turning the keg around to have it on the back, that way you don't step on it kick it?
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VictoryRay
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

pfshine, I know the valve is bad without an atmosphere port. I plan on welding an elbow for atmosphere in the reducer just after the main condenser. I had the valve in the shop, and thought it might help in some way or another... also, ill turn the element to the back. Just showing it off a bit..
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Re: My 4" Flute Build (First Half...)

Post by pfshine »

Cool, I'm glad you are showing off we all love the still porn here.
I had to mention the valve as some new guy might see it and blow them selves up.
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Re: My 4" Flute Build (First Half...)

Post by MoonBreath »

Very nice work..
Can't tell the difference from store bought. :thumbup:
Those thermometers will drive some folks nuts..But I wouldn't build one without.
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VictoryRay
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

Finally got the water lines made, and fired up with vinegar/water. Its always fun to watch something work for the first time. I am surprised at how fast it is heating the cooling water, but it is running at 212 and not 180.... Quite a learning curve to figure out how to keepthe players loaded equally.
I have a few small leaks to fix inside the condensers. Ill get that all fixed up this week and try a spirit run next weekend.
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Re: My 4" Flute Build (First Half...)

Post by VictoryRay »

Couple Pics. Was running Vinegar/Water trying to figure out reflux and a stream.
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freefall
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Re: My 4" Flute Build (First Half...)

Post by freefall »

Congrats on the first cleaning run. I just did my vinegar run on my plate also. still need to do my sacrificial run. I have a simple mash ready to go for first run. At least I think its ready. Just back from vacation and haven't checked it yet.
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Re: My 4" Flute Build (First Half...)

Post by Copperhead road »

Nice build, awesome tig work also. :thumbup:
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