6" pressed flange copper modules

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emptyglass
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Re: 6" pressed flange copper modules

Post by emptyglass »

Thanks cranky, I dont think I'll be buying the New York Yankees somehow...

The goal is to make a good still at a reasonable price, and to give the craft (and eager home) distillers an affordable still that has the flexibility to fit their needs.

And also provide a still made from copper that isnt just a hotch potch of imported parts. Something the owner can be proud to use and own, something that performs as good as it looks.

My real hope is that owners of these stills could make products that are award winning in national and international competitions. Given that some distillers using somewhat similar stainless steel stills have reached that level, I dont think its unrealistic.
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Re: 6" pressed flange copper modules

Post by cranky »

emptyglass wrote: The goal is to make a good still at a reasonable price, and to give the craft (and eager home) distillers an affordable still that has the flexibility to fit their needs.

And also provide a still made from copper that isnt just a hotch potch of imported parts. Something the owner can be proud to use and own, something that performs as good as it looks.
I don't know the price but I would say mission accomplished :thumbup:
emptyglass wrote: My real hope is that owners of these stills could make products that are award winning in national and international competitions. Given that some distillers using somewhat similar stainless steel stills have reached that level, I dont think its unrealistic.
I can see these beating the pants off anything made in a SS setup.
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Re: 6" pressed flange copper modules

Post by skow69 »

Your products have always been a work of art, empty. This carries on the tradition. Best of luck to you.
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Re: 6" pressed flange copper modules

Post by googe »

Very nice empty! . They have a totally different look to the 4", quite unique :D . Will there be a module option with feed lines and drains for someone that might want to run two side by side? :D
DeepSouth wrote:That looks great. Is that just bare brushed copper, polished, or some type of lacquer finish? I'd like to see pictures of your dies that you use for pressing if you don't mind sharing.
:lol: :lol:
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Re: 6" pressed flange copper modules

Post by captainshooch »

Wow, stunning emptyglass :clap:
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Re: 6" pressed flange copper modules

Post by Halfbaked »

If its good enough for Lucas Oil Stadium its good enough for me. http://www.viega.mx/5068.htm" onclick="window.open(this.href);return false;" rel="nofollow and http://www.viega.us/" onclick="window.open(this.href);return false;" rel="nofollow Beautiful work Empty. :clap:
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Re: 6" pressed flange copper modules

Post by wannab »

Wow these look great,, looking forward to the 3" flanges for the sightglass app, keep the great work comming Empty!
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Re: 6" pressed flange copper modules

Post by MoonBreath »

Absolutely beautiful ...Might have to sleep with it before using it. :lolno:
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Re: 6" pressed flange copper modules

Post by Kelbor »

you have a PM...a while ago. Are you still active round here?
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Re: 6" pressed flange copper modules

Post by emptyglass »

Yes Kelbor, still active, just been busy.

PM replied to.
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Re: 6" pressed flange copper modules

Post by bentstick »

Well yes I know EG's thread is titled 6" but this post is relevent,as you
Know EG is making flanges I my self have no use for 6" and he does make 4"!
To my surprise I received a package from Australia last week and it turned out to be some pressed ferrels from EG,he has trusted me to test them out and see if they will work and how they work with our DWV tube we have here.
The ferrels fit perfect not so tight they have to beat in and not so loose they are hard to take solder (soft or hard) the gap between tube and ferrel seems to take solder well,I was a bit worried about the softness of the clamping surface but that was soon gone once I clamped up the packed section full of scoria and added my reflux condenser/delphlag and did some pulling back and forth at the top,all is good and strong,so all in all ya hit a home run EG!!!!


Thank you ever so much for the oppurtunity to add some of your craftmanship to my column :thumbup:
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raketemensch
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Re: 6" pressed flange copper modules

Post by raketemensch »

How much are the 4" sections going for? I'd love to pick up 3 of them if I can afford them.
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Re: 6" pressed flange copper modules

Post by emptyglass »

Hi raketemensch, are you after fully pressed sections (sections with the flanges formed on each end) or after enough solder on ferrules to make 3 sections?

The solder on ferrules are a very affordable way to go.
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raketemensch
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6" pressed flange copper modules

Post by raketemensch »

emptyglass wrote:The solder on ferrules are a very affordable way to go.
Then that's my route :] the soldered sections still have plates, right? It'd be cheaper to not have to buy all the gaskets and triclamps too.
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Re: 6" pressed flange copper modules

Post by emptyglass »

Depends on if you want to go for a modular (or sectional) design, or a solid column. Advantages and disadvantages for both.

The solder on ferrules can be used in place of stainless steel weld on ferrules, so you can use them to mount a solid body still, fabricate your own modules very affordably, use them to mount reflux condensers or make packable sections.
Or anywhere else a use is seen.

They also avoid the difficulties joining stainless to copper.
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Re: 6" pressed flange copper modules

Post by bentstick »

Raketemensch here are afew pics of the 4" ferrels
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Re: 6" pressed flange copper modules

Post by yakattack »

Eg- I'm also curious about the costs for 4 inch furrels, maybe some 2 inch for sight glasses as well,

Yak
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Re: 6" pressed flange copper modules

Post by emptyglass »

Been a while since I updated this thread.

Sorry to those I havn't been able to supply the 4" ferrules to. The 6" stuff has kept me very busy.

I'm now able to give some approximate figures.
Seems 12 litres/3.2 gal an hour is a walk in the park from a 8 to 10% wash, giving 92% across the bulk of the run.
Low wine runs seem a lot faster, but not enough feedback yet to quantify.

Along with the great output figures come a great increase in fuel/energy and cooling water needed. But hey, if you wanna go fast theres a cost.

So far theres been no issues with the units themselves, materials and manufacturing processes have proven sound.

Vodka/neutral production testing is next, along with carter head/gin basket testing
IMG_1304.jpg
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Re: 6" pressed flange copper modules

Post by Haus »

Dude! (that's all ever need said growing up) :thumbup:
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Re: 6" pressed flange copper modules

Post by Bushman »

Empty, I remember when we both joined back 2010 and posting our builds. Got to say you have really taken it to a new level. Love seeing your work!
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Re: 6" pressed flange copper modules

Post by emptyglass »

Thanks Bushy. Mash rookie had a lot to do with it, rest his soul.

He was an inspiration to many and not easily forgotten.

I think he inspired us both :thumbup:
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Re: 6" pressed flange copper modules

Post by emptyglass »

Haus wrote:Dude! (that's all ever need said growing up) :thumbup:
Thanks dude
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Re: 6" pressed flange copper modules

Post by JoeyZR1 »

Do you have any 4" available? If so how much?
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Re: 6" pressed flange copper modules

Post by FullySilenced »

http://homedistiller.org/forum/viewtopi ... 77&t=47177


See photo's of a 4" in the classifieds: contact Emptyglass from his link in the classifieds: http://homedistiller.org/forum/viewtopi ... 77&t=47177

happy stillin

FS

PS with one of these you will be the envy of many a stiller here ... :lol: contact Emptyglass from his link in the classifieds: http://homedistiller.org/forum/viewtopi ... 77&t=47177


Removed link . classifieds are where selling is done. By pms only
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Re: 6" pressed flange copper modules

Post by MoonBreath »

Beautiful work and definitely a 'must have one day' item ..
Bought some copper ferrules off eBay ($22.50 per 2" ferrule)..Your 4 and 6" ferrules looks nice also.
Make for an all copper modular.
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Re: 6" pressed flange copper modules

Post by raketemensch »

emptyglass wrote:Thanks Bushy. Mash rookie had a lot to do with it, rest his soul.

He was an inspiration to many and not easily forgotten.

I think he inspired us both :thumbup:
Dude continues to inspire me, and he had left us before I even joined.

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Re: 6" pressed flange copper modules

Post by Kegg_jam »

It would be super cool if someone compiled a condensed version of MR's contributions as well as Old Dogs and a number of other members... Not sure I'd be able to interpret Goose Eye's sayings though...

Very nice work by the way.
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Re: 6" pressed flange copper modules

Post by emptyglass »

IMG_1747.jpg


500 litre (132 gal) Stainless steel boiler with bolt on copper dome, 6 plate 6 inch still with packable section (as pictured) with carter head for gin and utility basket.
The stills in the background are 5 plate 4 inch for scale.

All flanges pressed directly on the copper modules.
All Australian made (from local and imported ingredients)
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Worm_Drippinz
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Re: 6" pressed flange copper modules

Post by Worm_Drippinz »

I didn't see a price on anything? What's the damage?
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Re: 6" pressed flange copper modules

Post by emptyglass »

@Worm_Drippinz as these are mostly custom jobs, the price varies according to the order but they are cheap in terms of the competition.

Feel free to send a PM
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