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Re: Let's see your controller box

Posted: Fri Feb 14, 2014 5:50 am
by Bushman
Just got my new ammeter installed so it now is back working. Today I will test it with a run!

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 7:03 am
by Brendan
KeggerJoe wrote:I am running 110, I am running two elements. I meant what I wrote.

You are correct about them being 5500 Watt though.
Still doesn't add up? Either that, or we're just confused about what you're actually doing...? :wtf:

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 7:46 am
by humbledore
Nice photostream, sw_reijnders, and nice controller. Is that for beer and shine both? Because I see the temp controllers. Also why don't you head on over to the welcome center and introduce yourself, tell us more about what you like to make and how you make it.

HD

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 10:09 am
by Odin
Using gold connectors now.

Odin.

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 11:18 am
by Jimbo
Odin wrote:Using gold connectors now.

Odin.
About time! :mrgreen:

Cheers.

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 11:56 am
by Odin
:lol: :lol: :lol:

Odin.

Re: Let's see your controller box

Posted: Fri Feb 14, 2014 12:45 pm
by humbledore
Those are pretty nice. I mean, if you can't afford the platinum ones I guess. :D

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 6:00 am
by greenthumb
My two pence worth
IMG_2014021542512.jpg
2 seperate controllers so I dont draw excessive power from one socket alone, 2x 2500w heaters, so this is very easy to control and find the ballance, I'm still looking out for a large heatsink to replace the 2 computer heatsinks, will make it more efficient as it does get hot

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 6:05 am
by Jimbo
She's a beauty Greenthumb.

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 9:02 am
by bentstick
Heres mine been in action for a year and a 1/2,the 2 digital temps display will be be hooked back up once new boiler is in action

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 10:04 am
by humbledore
Nice! What is the digiflow? Some kind of flowmeter?

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 10:11 am
by bentstick
Yep hook to my reflux condeser!http://www.futurlec.com/index.shtml

Re: Let's see your controller box

Posted: Sat Feb 15, 2014 4:40 pm
by Bob Loblaw
Cool thread. There are some real craftsmen out there. Here's my relatively simple controller. Basic SD DIY kit + a cheap chinese Ammeter/voltmeter off of ebay. Right now I have it wired up for 110v, but it should work for 220v too. I haven't done a run with it yet, so we will see how it handles the heat. I drilled holes in the side of the case but am waiting to see if it also needs a fan.

Image

Re: Let's see your controller box

Posted: Mon Feb 17, 2014 6:02 pm
by NineInchNails
Very cool controller Bob Loblaw! That looks really nice. A fan may not be absolutely necessary, but if I have room inside the box I prefer to use one.

Re: Let's see your controller box

Posted: Mon Feb 17, 2014 6:30 pm
by The KYChemist
I still have a few more things planned, but this is close to the final product. I went to a local music store, and got hooked up with the chicken head knob, for free. I want that retro look, but haven't made up my mind between this or the original SCR controller knob. I wanted a red knob, but they only had black in their spare parts drawer. Or, I could've ordered 6 for $8.00.

Re: Let's see your controller box

Posted: Mon Feb 17, 2014 7:51 pm
by humbledore
I love the handles on this... "Hang on, we're going to eleven!".

Re: Let's see your controller box

Posted: Mon Feb 17, 2014 7:58 pm
by Jimbo
humbledore wrote:I love the handles on this... "Hang on, we're going to eleven!".
haha reminds me of this joke. :lol:
engineer.jpg
engineer.jpg (14.64 KiB) Viewed 6579 times

Re: Let's see your controller box

Posted: Thu Feb 27, 2014 4:26 am
by Odin
Here's a picture of the new power management module to my 50 liter still. Heat-up at 4 KW, automatic switch to 2 KW for the actual run. And you can manually dial in anything from 0 to 4.0 KW yourself. For faster stripping, slower spirit runs, or for creating more reflux in pure mode for more re-distillations.

Odin.

Re: Let's see your controller box

Posted: Sat Mar 01, 2014 2:00 pm
by Odin
And here's a picture of the WiFi / Blue Tooth power management module for my all glass LM rig. With led lights ...

Re: Let's see your controller box

Posted: Sat Mar 01, 2014 3:13 pm
by humbledore
Very clean Odin! and very blingy. :clap:

Re: Let's see your controller box

Posted: Mon Mar 03, 2014 6:03 am
by no drink firewater
knobback.jpg
knobfront.jpg
simple and cheap

Re: Let's see your controller box

Posted: Mon Mar 03, 2014 6:05 am
by bellybuster
simple and cheap are 2 of the bestest words

Re: Let's see your controller box

Posted: Mon Mar 03, 2014 5:33 pm
by humbledore
Wow very compact, I like that. My box was 6x6x6 and I had problems getting it all in there.

Re: Let's see your controller box

Posted: Mon Mar 03, 2014 6:11 pm
by The KYChemist
humbledore wrote:Wow very compact, I like that. My box was 6x6x6 and I had problems getting it all in there.
That's what she said! Sorry... Couldn't help it!

Re: Let's see your controller box

Posted: Mon Mar 03, 2014 6:26 pm
by humbledore
Wait for it...

Re: Let's see your controller box

Posted: Wed Sep 03, 2014 8:53 pm
by guyonthecouch
I know It's plain but It's my first one. Should do the job. And It's not %100 done yet either.

Re: Let's see your controller box

Posted: Wed Sep 17, 2014 5:26 pm
by HDNB
start of my bargain basement controller.
power in on left, thru switch, (pick up for volt meter on load side not complete) white thru ammeter to element, black tthru ssr then to element.

homemade heat sink (there is a hole behind it for air ingress) air out thru low volt fan ...not finished wiring yet.

the box, heat sink and cover all grounded thru the stud post holding the heat sink in.

i will wire the volt meter on the load side of the switch so if the switch is on, i got a nice red readout on the front panel.
photo 2 - Copy.JPG
photo 1 - Copy.JPG

Re: Let's see your controller box

Posted: Wed Sep 17, 2014 5:55 pm
by rager
this is my set up, I got your pm HDNB thanks.

the switch im using
http://www.homedepot.com/p/Leviton-30-A ... /100356941" onclick="window.open(this.href);return false;" rel="nofollow

on question, is my fan wired correctly? its a 220v computer fan

thanks

rager (cheers, a finger of SF fresh off the rig)

Re: Let's see your controller box

Posted: Wed Sep 17, 2014 7:02 pm
by HDNB
the main wiring...it does not look right... hard to make out...

but do you see how mine has black in on the bottom of the switch and then the black comes out the bottom of the other side of the switch and goes to the ssr and then exits the ssr to the cable in the strain relief on the bottom right?

then (on mine)(from the incoming power on the left strain relief-hard to see it's behind the green ground wire) the white goes in the top of the switch and comes out the other side of switch, goes thru the ammmeter and then to the element (via the right strain relief)

your picture it looks like the incoming power black/white goes to each side of the bottom of your switch...which makes it "open" or a "dead short" depending on the position of the switch. (one way nothing works...the other way a breaker pops or a fire starts)....now it is possible your switch is opposite to mine and makes/breaks from the top to the bottom...but this would be unusual, most double pole switches in the 20 /30 amp range make/break from the left to right...like mine.

the only way to know for sure is to check it with an ohm meter... since it is possible to be configured either way

once you know which side of the switch is line power (incoming) and which side is load (outgoing) just hook the 220V fan to load side...when the switch is "on" the element and the fan will both be energized simultaneously.

Re: Let's see your controller box

Posted: Wed Sep 17, 2014 7:08 pm
by HDNB
and looking a bit closer at yours, the screw on the bottom of the switch has a darker screw, and on top a lighter one. this indicates it is configured with pole 1 on top and pole2 on the bottom... or to put it another way it makes/breaks left to right...just like mine.

check this with a meter before you plug it in...or you may let the factory smoke out! (really hard to get that smoke back into the wires too)

it's hard to explain this without knowing your level of electrical knowledge...so just to be clear: your system looks like it is wired wrong!!! exercise caution before plugging in!!!! if i am not making sense with the ^^^ info, let me know, i'll draw it out better.