Small home ethanol plant

Alcohol is an inexpensive, clean and renewable fuel source.

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Home Distiller

Post by Home Distiller »

absinthe wrote:lol burning oil if the mix is done right is no worse than burning wood, if its burnt hot then it burns rather clean. plus the fact that your removing the air cleaners (trees) to burn makes the idea of oil a bit better in my mind too lol
In both cases carbon is being emitted as a substance is being burnt, "stuff" traps carbon (regardless if it was trapped 5 minutes before the tree was cut down, or millions of years ago) and burning it simply releases it, trees don't "clean" the air in any way like you mentioned in fact over night they release a substantial amount of carbon dioxide they collected through the day, and certainly not at any great rate, bacteria and other marine critters do that.

What I don't get is why politicians have jumped on the bacteria band wagon, it grows a lot faster then any crop currently used for ethanol production apart from the fact it has the potential to produce something like 10,000 to 20,000 gallons of biodeisel per acre and the more carbon dioxide you feed it the faster it grows, I guess the special interest groups have more pull then something useful.
Home Distiller

Post by Home Distiller »

Forgot to mention if the wood doesn't turn into something like oil, the carbon will be released in any case as the wood decomposes, though in the case of rain forests it's usually re-absorbed, but this just means carbon from other sources isn't absorbed by rain forests as much as the tree huggers would like everyone to think it is.
pintoshine
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Post by pintoshine »

What I don't get is why politicians have jumped on the bacteria band wagon, it grows a lot faster then any crop currently used for ethanol production apart from the fact it has the potential to produce something like 10,000 to 20,000 gallons of biodeisel per acre and the more carbon dioxide you feed it the faster it grows, I guess the special interest groups have more pull then something useful.
Are you sure you don't mean algae? And I have to add you should be reading http://www.greencarcongress.com" onclick="window.open(this.href);return false;" rel="nofollow and finding that there is a lot of support for what you are saying. It is infrastructure and regional availability of resources that is the limiting criteria.
Also ADM is controlling a lot of the political agenda in the USA.

http://www.corpwatch.org/article.php?id=13646" onclick="window.open(this.href);return false;" rel="nofollow
Rebel_Yell
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Post by Rebel_Yell »

wheeloftime wrote:great to know. So basically unless im using strong acids in my pot or totaly screw something in the mash up, using an aluminum pressure cooker will not cause any problems? I appreciate the correction. I know I have alot to learn and the only way to learn is to ask ask ask.
Read, read, read and doing searches on this site and an internet search engine have done wonders to increase my understanding of many processes.
I would rather teach a pig to sing than argue with an Idiot.
new_moonshiner
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Post by new_moonshiner »

Rebel_Yell wrote:
wheeloftime wrote:great to know. So basically unless im using strong acids in my pot or totaly screw something in the mash up, using an aluminum pressure cooker will not cause any problems? I appreciate the correction. I know I have alot to learn and the only way to learn is to ask ask ask.
Read, read, read and doing searches on this site and an internet search engine have done wonders to increase my understanding of many processes.

Amen .. I read 6 months here before posting a question ..lol But hey I may be a slow learner ..lol :D
Home Distiller

Post by Home Distiller »

pintoshine wrote:Are you sure you don't mean algae? And I have to add you should be reading http://www.greencarcongress.com" onclick="window.open(this.href);return false;" rel="nofollow and finding that there is a lot of support for what you are saying. It is infrastructure and regional availability of resources that is the limiting criteria.
Also ADM is controlling a lot of the political agenda in the USA.

http://www.corpwatch.org/article.php?id=13646" onclick="window.open(this.href);return false;" rel="nofollow
Yes you are correct, I on the other hand was product testing and wasn't thinking straight :)

And yes I guess the infrastructure thing is the big problem but at least it wouldn't be driving food prices up like we're starting to see which is going to be a bigger problem, then of courst the production of food for fuel will go up also which makes turning corn and other crops into ethanol even less of a good idea.

However there seems to be a lot of barren locations world wide that growing food isn't possible and what not but with the abundence of sunlight and a little forward thinking by our collective politicians we could all be better off.

http://running_on_alcohol.tripod.com/id31.html" onclick="window.open(this.href);return false;" rel="nofollow <- first thing on that page mentions using duckweed in arid areas, not sure if it would be as efficient or not though as using algae...
pintoshine
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Post by pintoshine »

Ever seen an article on changing one habitat from one to another? Ever considered what such an environment change would do to indigenous species? Isn't this why the USA is not even drilling in some parts of Alaska? Good Idea on flooding seemingly worthless land for growing algae until you read an article such as the one that was published about losing one species every six minutes.
There is also another in the current events about the EU deciding to regulate the sources of BIO fuels to be environmentally friendly. The article about the deforestation of Indonesian rain forests to grow Palms for oil was a bit sad too, because the Palms can't replace the canopy or the habitat. The same is happening in Brazil which is deforesting the Amazon to grow sugar cane.
We have to be more responsible in our schemes. The introduction of a few fish for fun and entertainment are destroying the species in South Africa rivers.
The accidental introduction of a tiny mussel is destroying the efficiency of our hydroelectric power plants across the USA.
So are we trading an excellent and beautiful diversity for driving down the road? When are we going to take responsibility and even just slow down to speed limit and save a little gas. I have.
There is nothing sacred when it comes to making a dollar.
Don't think I am on of those bleeding heart liberals because I am not. I like my money and I like my comfort and entertainment as well as anyone, but I do have an appreciation for the outdoors and wish our so called progress were a but more environmentally friendly.
My children won't see a lot of the thing I grew up with. They won't know anything is missing but there will be fairy tales about things that used to exist such as the do-do bird, the carrier pigeon and the pure bred Aborigines.
I'll get off my soap box now.
pothead
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Post by pothead »

pintoshine said:
"Ever seen an article on changing one habitat from one to another? Ever considered what such an environment change would do to indigenous species? Isn't this why the USA is not even drilling in some parts of Alaska? Good Idea on flooding seemingly worthless land for growing algae until you read an article such as the one that was published about losing one species every six minutes.
There is also another in the current events about the EU deciding to regulate the sources of BIO fuels to be environmentally friendly. The article about the deforestation of Indonesian rain forests to grow Palms for oil was a bit sad too, because the Palms can't replace the canopy or the habitat. The same is happening in Brazil which is deforesting the Amazon to grow sugar cane.
We have to be more responsible in our schemes. The introduction of a few fish for fun and entertainment are destroying the species in South Africa rivers.
The accidental introduction of a tiny mussel is destroying the efficiency of our hydroelectric power plants across the USA.
So are we trading an excellent and beautiful diversity for driving down the road? When are we going to take responsibility and even just slow down to speed limit and save a little gas. I have.
There is nothing sacred when it comes to making a dollar.
Don't think I am on of those bleeding heart liberals because I am not. I like my money and I like my comfort and entertainment as well as anyone, but I do have an appreciation for the outdoors and wish our so called progress were a but more environmentally friendly.
My children won't see a lot of the thing I grew up with. They won't know anything is missing but there will be fairy tales about things that used to exist such as the do-do bird, the carrier pigeon and the pure bred Aborigines.
I'll get off my soap box now."
>>>CLAPPING<<<
I couldn't agree more.
"Be nice to America, or we'll bring democracy to your country."
"The best things in life aren't things."


"Imagination is more important than Knowledge"-Albert Einstein
Home Distiller

Post by Home Distiller »

pintoshine wrote:Good Idea on flooding seemingly worthless land for growing algae until you read an article such as the one that was published about losing one species every six minutes.
Perhaps in the state of mind I was in the other day I wasn't completely clear on my intensions, and there is a never ending tale of the introduction of non-indigenous species and the havoc it has the world over.

However that said my intention was for enclosed spaces (something like air tight green houses) that re-cycle the CO2 from the fermentation process, and the water that evapourates, that way if all precautions are taken (or native algaes used) there should be no threat of contaminating any enviroments, and similar systems are already in place in a lot of countries for handling genetically modified material from escaping into the wild.

Mind you it would be completely pointless to simply flood arid areas as the water would continously evapourate and would need to be replanished some how, and all the CO2 that the algae would thrive on would simply be wasted.
J0HNmhs
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Post by J0HNmhs »

The reason that most of the worlds oxygen comes from algae is because water covers most of the earth so it only makes sense that, thats true. Algae is one of the simplest photosynthetic beings and there is really nothing that makes it better for fuel. It takes a lot of water and sun light when you would most likely be better off with a cheap source of sugar. So I would kind of like to bring the focus back to making stills for fuel use. I have been trying to come up with a low budget way to produce E85 and I think I may be on to something very well shortly. My first still was rather small and produce some good results but not perfect to my high standards. So I called a local glass company and they are helping me make a nice valved reflux still. It will be about 5.5 feet tall and about 5 inch in diameter. I plan to experiment with what I fill it with. I have been thinking I might try using alumminium foil that has been cut to make pot scrubber like packing. I plan to have the still completed and hope to run my first batch through it in two weeks. I will be sure to write how it works out for me. I myself am using waste sugar beet molasses as my source of sugar, its cheap and is readily available. Also an interesting thing I found out is the more ethanol you mix into your gas the more water it can hold, so in E85 the ethanol does not have to be too pure. Anyways good luck to all
wineo
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Post by wineo »

Pint,It sounds like you need to be our secretary of energy!
Great post!
wineo
donald F
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Post by donald F »

I think you are missing out on a lot of info. have you looked at this site?

http://tech.groups.yahoo.com/group/alcoholfuel" onclick="window.open(this.href);return false;" rel="nofollow

It is geared towards exactly what you are trying to do and has much more info on stills, feedstocks, drying alcohol and sources.

Good luck.
J0HNmhs
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Post by J0HNmhs »

So I have looked at the said yahoo group above and have read the 1st 200 posts and the last 100 posts, so far I have not found anything much worth reading other then the fact that if you dont know anything about oil heat exchange then its a bad idea to try and use it. I think I must have missed what it was you were trying to point out was there any specific post you were talking about?
junkyard dawg
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Post by junkyard dawg »

I think you ought to learn more about how the people who are building commercial ethanol plants are doing it... If I were you I'd spend that 2500 and get into an engineering school. If you can afford it, thats the way to go if you wanna play with the real commercial ethanol producers.
mulekick

Post by mulekick »

[
Also an interesting thing I found out is the more ethanol you mix into your gas the more water it can hold, so in E85 the ethanol does not have to be too pure. Anyways good luck to all
[/quote]

I'm not sure that is correct. If the ethanol is not 100%/200proof,then it has some water in it. Gasoline is a form of oil. Oil and water will not mix by themselves. You can add "Dry Gas" and that will work. It can be a real pain to dry out the ethanol with zeolite, that works also.
J0HNmhs
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Post by J0HNmhs »

Well lets think about this for an instant. If you have a mixture of gasoline, ethanol, and water with very very little water it mixes just fine because the ethanol helps the gasoline from pushing out the water. Water and ethanol mix very well and so does gasoline and ethanol. The problem comes with trying to mix gasoline and water it just does not work. So you can either use less gas or less water. Well so people always say you have to get pure ethanol. I have found a few people that just say the same idea I have, the thought that just use less gas. If you use less gas there is less of a problem between the water and gasoline. But then you have to use more ethanol which helps buffer the water and gasoline even better. In my research I have found 30% ethanol and 70% gasoline allows for that ethanol to be 95% pure meaning if your still can produce as pure as it can w/o chemical treatment of your ethanol it should ideally work, I personally would rather go with a 50%-85% mixture of ethanol just to be sure.
The Chemist
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Post by The Chemist »

I'm all for ethanol as fuel. But if you're planning on a money-making operation, you've got a lot more planning to do. A good place to begin is The Alcohol Textbook (Lyons, Kelsall, and Murtagh), chapters 10 and 16.

This will give you some insight into issues that I haven't seen brought up in this thread and references to other literature.
Purposeful motion, for one so insane...
eveinmayberry

Post by eveinmayberry »

I have found that reading Alcohol can be a Gas by David Blume, has been a big help as well as his website, permaculture.com. I am still learning and expect i will be for about oh say the rest of my life !! :D but there is so much info out there and only so much time , i have gotten my permits and met all my requirements and have so far only produced a few batches but with working and already owning a small business there are only so many hours in a day , but i am hoping to offset some of my cost by doing some of the things i read on permaculture, as well as i am lucky enough to have help from some local farmers. good luck!![
rad14701
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Post by rad14701 »

I've been lurking these forums for quite some time now but have registered now in order to comment here... The main reason for posting here is to voice several concerns which have been overlooked in several threads regarding the manufacture of Ethanol for fuel... Where to start... Hmmm...

Unless I'm mistaken, in order to SELL ethanol you would be required to get both federal and state permits/licenses and would also need to be setup for both federal and state tax collections... Other, possibly local, permits/licenses/taxes may also come into play...

Such a facility would require inspections for fire, safety, insurance, environmental impact/protection, etc... You can't just start mass-producing, storing, and selling volatile chemicals in a residential neighborhood, or anywhere else for that matter, without making sure it is okay to do so...

Production of ethanol in the volume suggested would result in large amounts of what could be considered hazardous byproducts which would need to be disposed of properly and would most likely require additional permits and documentation...

My list could go an and on... I don't mean to come off sounding like a spoiler or nay-sayer, I simply paint the big picture and let the cards fall where they may... One thing to remember is that if it was easy then everyone would be doing it...

Now, all that said, here is a hint for powering the distillation process... Why not power it using ethanol generated steam...??? This would allow the power source to be controlled remotely - away from the volatile product you are planning on producing... Just a thought...

In closing, actually starting a commercial ethanol distillation business would require at least 10X more research and business planning than I have been led to believe has been invested to date... It is, after all, a more complex venture than selling lemonade in the front yard... And it's far different than juicing up some waste cooking oil for personal use...

That's my two cents...
Uncle Jesse
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well

Post by Uncle Jesse »

You don't need a permit in California to make ethanol for fuel uses.

The Federal permit is not hard to obtain and I do not believe this alcohol is taxed though you'd need to send in reports of your denaturing operations.

As for fire safety codes and so on, that's all local stuff and of course your local fire marshall will be interested.
If only the best birds sang, the woods would be silent.
rad14701
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Re: well

Post by rad14701 »

Uncle Jesse wrote:You don't need a permit in California to make ethanol for fuel uses.

The Federal permit is not hard to obtain and I do not believe this alcohol is taxed though you'd need to send in reports of your denaturing operations.

As for fire safety codes and so on, that's all local stuff and of course your local fire marshall will be interested.
Where you would encounter the greatest differences is between manufacture for personal use versus manufacture for resale... Personal use guidelines would be much less complex just as long as the volume manufactured is below the limits of your specific geographic location... Although I'd love to think I might possibly be able to manufacture enough of my own ethanol to give the big refineries the boot, it's far from realistic to believe that it's possible to consistently produce that much volume...

With that I'll let the thread to return to topic for now... I'm hopping of to other threads... I'd rather drink it than burn it, anyway... :wink:
jfproductions602
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Re: Small home ethanol plant

Post by jfproductions602 »

I didn't want to start a new thread but wanted to let everyone know about this company's website.
http://www.efuel100.com" onclick="window.open(this.href);return false;" rel="nofollow
I am in no way promoting this company, but the idea in one package is cool. I have emailed the company about the cost of their 50lb bags of sugar/yeast mix but so far have no reply ! My guess is the 250 gal fermenter will probably take about 15 bags which is probably 45lbs of sugar and 5 lbs of yeast per bag. Most likely a tubo to get 30gallons of ethanol a week ! We can run a lot of stills for $9000 though !
I
manu de hanoi
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Re: Small home ethanol plant

Post by manu de hanoi »

Hi John,
How's the project? Any pics of the still ? Especially the column plates ?
If you want to build a still for fuel you must build a continuous still, you will save around 50% firewood !!.
Think about coal too, it's cheap, but big coal furnaces are very toxic and requires to stand at least 5 m away from the still unless you build a chimmey
TopDog
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Re: Small home ethanol plant

Post by TopDog »

Sounds very ambitious but keep working, you'll get some good ed from it! I've been fermenting molasses and I like it, I use a 10%-12% solution mix up a fifty gal batch a ferment for 3 days. I have cooling coils in my fermentor to keep tabs on the temp. I'd stay away from any galvanize its nasty stuff when it gets hot.
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