Boka build from the top down

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copperlover1
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Boka build from the top down

Post by copperlover1 »

I am starting at the top with my build. 2"x 12" copper tube. 19 small tubes (1/4") On the inside. Easy flang. I pressure tested it for leaks and found nothing. This weekend i Will clamp directly to my keg and test with boiling water and see what it can do. Working on a fountain pump with a small radiator and fan set up for water recirculation.
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Danespirit
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Re: Boka build from the top down

Post by Danespirit »

Looks pretty good.. :)
Keep on posting pictures...
bellybuster
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Re: Boka build from the top down

Post by bellybuster »

Looks great, I've always though a boka with a shotgun will just look right
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humbledore
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Re: Boka build from the top down

Post by humbledore »

Is there any concern at all about the small diameter of the tubing loading up with liquid and clogging vapor access? Nice job getting all that soldered by the way.
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DAD300
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Re: Boka build from the top down

Post by DAD300 »

I agree with humbledore...the small tubes will load and be inefficient. But it is a beautiful solder job.

The commercial shotguns start at seven 3/8's tubes in a 2" jacket.
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

I will know for sure when I test it this weekend. I hope it works. I plan on clamping it up to the keg directly and getting the water boiling. Steam it up real good than Turn on the pump. See if it will knock it down. If it loads up I guess it will start spitting up like a sick baby
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Hard to see but it was at full boil with water and vinegar . Steaming and spitting. Turned on the water and knocked it right down. Ran it for about 3 minutes. I could just hear a gurgle every now and than. Now that was at full water boil. I turned it down and it went away.

I was heating it with propane. Cooling it with new coil/fan/fountain pump. Cool tap water around 50 * F. Fountain pump box reads 264 gallons per hour
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Coil and fan from an old water fountain. Fountain pump from harbor freight.
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humbledore
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Re: Boka build from the top down

Post by humbledore »

Glad to hear it works, copperlover1.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

This is my first with a reflux build. I got to say even with an open top system when that water was boiling and I turned on the pump it made me nervous. I guess when I can't see steam coming out and I know it's still boiling my mind says something is wrong.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Ok so I built my slant plate section. Pretty straight forward. Printed out template. Taped to pipe and cut with bandsaw. Cut plates out and cleaned them up and soldered them in.
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

I put easy flanges top and bottom to connect to condenser and column .
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

I milld two holes. One 1/4" for output. And one 5/8" for temp gauge. Now I need to solder them in.
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pfshine
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Re: Boka build from the top down

Post by pfshine »

If i were you i would use 3/8 instead of 1/4 for a take off just to speed things up.
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Litebread
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Re: Boka build from the top down

Post by Litebread »

+1 on the 3/8" over 1/4" output. I used 3/8" rigid (harder to find than tubing) on my recent Boka rebuild and love it, would never go back to the smaller tubing on the output and liebig.

-Litebread
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Thanks. I haven't soldered it yet so I can up it to 3/8 easy enough. I still have to locate a needle valve.
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humbledore
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Re: Boka build from the top down

Post by humbledore »

Honestly I thought about going 1/2". The needle valve seems to be the choke point when I'm running detuned aka pot still mode. It's not the tube diameter.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Can I use a ball valve? Or do they have bad stuff in them?
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humbledore
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Re: Boka build from the top down

Post by humbledore »

The control is not fine enough.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

That's what I thought thanks. I posted in the classified for a trade. I have a bunch of 2" copper tubing. I am sure someone has an extra valve.
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humbledore
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Re: Boka build from the top down

Post by humbledore »

Search on ebay. I bought a SS 3/8" and 1/2" for $22 each.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

My paypal is empty. Going to have to hope for a trade for awhile.
Erichimedes
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Re: Boka build from the top down

Post by Erichimedes »

Great build so far! I love the 1/4" shotgun! It really looks great. In regards to takeoff flow control, has anyone tried a 1/4" brass gate valve? With a 3/8 to 1/4 NPT connector? Just curious, since I was considering going this way.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

I am not keen on brass. But I guess if you pickle it its ok.
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Got my valve in the mail today. Went with the 3/8. Getting so close.
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Finished my Boka this weekend. Cleaning run and sacrificial run went very will. Need to up grade my fountain pump. Not enough head lift. Had to raise my water drum. Went with a 24" column packed with stainless steel scrubbers. Ran it today. 6 gallons corn and barley and 4 gallons low wines. All I can say is WOW. Pulling 90%abv. I will have to build a cooler for the takeoff and a parrot. I just want to say thanks to everyone here on the HD for all the great info.
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Starting my parrot.
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copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

3/8" in and out. 1/2" in the middle. Ran it under the faucet and it works fine. I already want to build another one.
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bellybuster
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Re: Boka build from the top down

Post by bellybuster »

You have a hydrometer that fits in 1/2" ??
copperlover1
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Re: Boka build from the top down

Post by copperlover1 »

Yes it's a baby one.
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