S-Cack's Booner inspired AG Sweet Feed Recipe

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S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

With the availability of new enzyme products and newly developed mashing techniques, the processes for mashing grains have become much simpler than with previously available methods. The process for this recipe uses mashing techniques very similar to those developed by Woodshed for his “Booner's Casual All Corn” recipe.

I decided to try this version of an all grain sweet feed recipe because it seems that so many members are curious about doing it this way and I thought it would also be a way to get us sugarhead distillers going with AG mashing with something a little more familiar. I'm using the SEBstar and SEBamyl enzymes from enzymash.com and a no-cook steeping method to make this process as simple as possible. This is not to say that other techniques can't be used. It would be interesting to see other methods, including traditional ones, explored by other members. For instance, some members are now using steam rigs to cook and mash their grains, and/or using various rest steps to get more efficient conversions. This recipe could also be accomplished with malted grains which would also give a different flavor profile. The grain bill can also be varied for your own flavor preferences.

I would like to say up front that much of the reason for the somewhat convoluted methods I'm using is because of limited resources. I do everything related to this hobby in my basement which currently has no running water and very limited cooking facilities. I carry my water from the kitchen to the basement in one gallon jugs. My strike water is heated in my 5 gallon still boiler. Because I can only heat water a little at a time, I mash in 5 gallon buckets. My boiler is electric running on 120V service. It takes near an hour to heat 4 gallons of water to boiling. From start to finish, the preparation of 4 five gallon bucket ferments took about a day and a half. The long and the short of what I'm trying to say here is – if I can do this, so can you. And yes, this is the first time I've ever done an AG mash.

This is the ingredients list for one 4 gallon batch in a 5 gallon bucket:
  • 2.5 lbs. coarsely milled corn
    2.5 lbs. coarsely milled barley
    2.5 lbs. Quaker Old Fashioned Oats
    12 oz. store brand sweet table molasses
    4 gallons water
    Citric acid or backset for PH adjustment if necessary
    3 ml SEBstar HTL liquid enzyme (0.36ml * 7.5lb = 2.7ml rounded to 3ml)
    3 ml SEBamyl GL liquid enzyme (ditto)
    1 seashell or ½ cup crushed oyster shells
    3 tablespoons baker's yeast

    These amounts are for one 5 gallon ferment bucket and leaves about 2 inches of head space in the bucket. I did this for 4 buckets for a total of 16 gallons of wort.
Here's how I did it for a 16 gallon batch using four 5 gallon buckets:

Day 1 -
  • I weighed out the grains (Corn, Oats, Barley (COB)) into 4 five gallon food grade buckets – equal proportions of 2.5 lbs. each (total of 7.5 lbs. In each bucket). The grains are all unmalted. The corn and barley were milled to a coarse grind. The oats were Quaker Old Fashioned (rolled oats) straight from the container. I'm using just under 2 lbs (1.875 lbs.) of grain mix per 1 gallon of water. You could scale the grain/gallon ratio up for a higher OG.

    Boiled 4 gallons of PH adjusted water (down to 6.0 - adjusted with citric acid) and added it to one bucket of grains. This lowered the temperature to approximately 190 dF. Note – you could use backset for PH adjustment if you have it.

    Added 3ml of SEBstar HTL and stirred vigorously with a big ole ss spoon. Covered with a bucket lid and wrapped with a large bath towel.

    Repeated the previous two steps for each of the 3 additional buckets.

    Stirred each bucket every 15 to 20 minutes and checked the temp. It took each bucket 2+ hours to drop from 190 dF to 150 dF.

    When each bucket reached 150 dF, I checked conversion using iodine. All 4 buckets successfully converted. Checked and adjusted PH to approximately 5.0 and added 3ml SEBamyl GL as each bucket reached 150 dF.

    Allowed the 4 buckets of wort to cool overnight.
Day 2 -
  • Next morning - added 12 oz. of sweet table molasses to each bucket and stirred well.

    Checked the OG of each bucket of wort. OG's were as follows:
    • Bucket 1 – 1.053
      Bucket 2 – 1.055
      Bucket 3 – 1.055
      Bucket 4 – 1.054
    Depending on the FG, that should yield a wash of somewhere around 7 to 8 percent ABV.

    Aerated all 4 buckets using an oil free air compressor and dropped a big scallop shell into each bucket for PH control. Crushed oyster shells from the feed store could also be used for stabilizing the PH.

    Pitched approximately 3 tablespoons of bakers yeast on the surface of each bucket, sealed the lids and secured the airlocks (5/16” clear hoses to a shared ½ gallon jug of water). The airlocks were bubbling within 15 to 20 minutes.
Now, as I said, my method was very time consuming and labor intensive because of the circumstances I was working under. Needless to say, it would be much easier to work with one large batch. I think I would like to have a 20 gallon electric heated BOP for the strike water. Just sayin'.

When the ferment finishes, I'll allow the wash to clear for a few days, rack it into empty buckets and then press the remaining grains with a butt press. If you don't know what a “butt press” is (AKA, “ass press”), do an “HD Google Search”.

Day 6 -
  • Ferment followup - The ferment went strong for about 4 full days and then began to slow down. After 6 days the airlocks are bubbling about once every 10 to 15 seconds. I will allow it to sit undisturbed for a few days more before checking the FG – can't do anything with it anyway until after the weekend.
Day 10 -
  • Checked the FG of each bucket as follows:
    • Bucket 1 – 1.001
      Bucket 2 – 1.015
      Bucket 3 – 1.005
      Bucket 4 – 1.000
    I can't explain some of the higher FG's other than possibly unfermentable sugars in the molasses, or dirty samples, or possibly even that the enzymes were still working on the grains. I checked the PH and all 4 buckets were right at 6.0. That's a little high, but probably not high enough to cause a problem. I tasted a small sample and found it to be very dry and a bit sour. I decided to call it finished.

    To separate the wash from the grains, I started by trying to rack it off – big mistake. The large amount of grain almost immediately clogged the siphon hose. I then went to the “butt press”. It worked perfectly. One difference in my method – I didn't sit on it. I filled the top bucket with water for the weight and also put some bricks on the bucket lid. I ran the wash (2 buckets at a time) out of the butt press into 3 five gallon plastic water jugs. I recovered about 13 gallons of filtered wash from the 16 gallons of liquid I started with. This should be enough for 3 good stripping runs. I hope to do the stripping runs in a couple of days.
Distillation -
  • I plan to do 3 stripping runs in my 5 gallon pot still without the thumper. The spirit run will be done with the low wines diluted to at least 30% with the thumper charged with diluted low wines.
Finishing -
  • I'll be doing my usual 3 cycle nuking method, which consists of a long low power nuking using toasted and charred white oak sticks, seal the jars, bring to room temp, move to the freezer for at least 3 hours, back to room temp, unseal, back to the microwave, and repeat for 3 complete cycles. This will then go to 1 gallon pickle jars for at least 2 months of aging off the wood.

    I may also put a portion on toasted/charred white oak sticks in a glass jar for long term aging. For this, I would like to try T-Pee's aging method.
I'll post up again as I complete the distillation and do some tasting of the final product.

Summary -
  • This was done to illustrate that a SF recipe can be done using an AG method and possibly produce a superior result. If you do this method, I would also advise not using a premixed bagged SF such as Producer's Pride All Grain. For a good conversion it will be necessary to mill the grains and I'm not so sure that's a good idea with the molasses in the premixed stuff. I used the traditional equal proportion COB mix for purposes of illustrating that something similar to the sugarhead recipe could be accomplished using an AG method. I opted to put the molasses in after conversion because I didn't want to take a chance of affecting the conversion process. It also seems logical that it wouldn't serve any good purpose to include it at the beginning.

    The circumstances under which I had to accomplish this recipe were very demanding and arduous. I'm certain that it would be a much simpler method for those members who have the working facilities to be able to put together a single larger batch in a more efficient way. My mashing method was somewhat dictated by the limited facilities I had available to me.

    I look at this as somewhat of a baseline. You can bring to it your own experience and methods - alter the grain bill, grain to water ratio, cooking and mashing methods, raw grains or malted grains, etc. I hope that some of you who like Sweet Feed whiskey will give this a try, put your own spin on it, and use it to jump into the AG method. If you try it, please post up with your results.

    Good luck and stay safe.
Last edited by S-Cackalacky on Tue Jun 09, 2015 4:27 pm, edited 1 time in total.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by Appalachia-Shiner »

I am going to try 30 gallons of this method when I get the enzymes. Maybe 15 gallons would a better start.
Going to Montana soon on a Shooting n camping expedition for 2 weeks so I have to plan around that before I start a new project.
This sounds interesting.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by jedneck »

Welcome to the ag club. I think I would use the thumper and charge ir with the dirtymash from the bottom of your settleing buckets. You sould be able to fill you thump about half full. Might be able to get done in 3 strips inztead of 4.
Nice write up.
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TB thumper thread.if I member right be says how much he filled boiler and thump with. Keep th same ratio and yoj should be good.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by Halfbaked »

Is drink that for sure and be happy with it. I'd like to have a little wheat in it but that is personal taste. Very nice write up SC. You are on the dark side now. Good for you.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

Thanks Jed. I started with 16 gallons and ended up with about 13 gallons after straining and pressing. That's about where I need to be with my 5 gallon pot for 3 strips. What do you think would happen if I put the settled dregs in the thumper for the spirit run? Do you think it will taint the flavor, or improve it? Or, since I run 120V low wattage, maybe I could just dump the dregs in with the stripping runs.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

Thanks Baked. I haven't tried AGs until now because I didn't have the facilities to do it and never thought it would be possible until I read some of Jimbo's and Woodshed's methods. When I read the Booner's Casual Corn Recipe, I realized I might just be able to do that - at least on a small scale.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by jedneck »

Putting the dreggs in the thump might give you a dirtier, grainy flavour. I say try it and if you don't like it rerun it. That is the joy of this hobby, if you mess up a run you can rerun it and most times save it.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

I did the strip runs today. I had 13+ gallons of wash and ran 3 strips of about 4 gallons each. Ended up with a little less than 2 gallons of low wines at about 30% ABV. That's a little low and with only a couple of gallons, I'll probably need to dilute it down to about 20% to have enough for a spirit run. I saved about a gallon and a half of dregs and leftover wash and will see if I can get enough clear wash to charge the thumper for the spirit run. I probably won't get to the spirit run until early next week.

I did a little finger taste about midway through each run. It was good right off the still - sweet and smooth. With a little oak and age, it promises to be a decent drop.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by jedneck »

SC if you can get anymore clear wash you can use that to water down for your spirit run and put the dirty in the thump. Before I went to steam I would strip 2 runs and add it to the third mash for a spirit run. Off the still it was a little grassy but it aged nicely. Sence you used enzymes instead of malt I don't see you gettin grassy notes. I use home malted grain and don't clean them very well. Lookin foward to hearin more sucsess from you.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by ben stiller »

Great write up and has inspired me to try an ag for the first time myself. Where did you source your milled grains? Do you take it off wood right after the three nuke runs? I usually nuke, then continue
to age on wood for a month or 6 weeks before removing the wood for longer term aging.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

Jed, I'm hearing your advice and I might just go with it. There won't be much wash. I only have 1.5 gallons of mixed wash/dregs. At any rate, it will add to the still charge and maybe even bring a little more flavor. What I'm not real sure about is using the dregs. I put a lot of work into a little bit of likker and don't want to take a chance on screwing it up. So, six of one/half dozen of the other - I'll either mix what little wash I have with the low wines, or just pitch in the thumper. In any case, I'll have to bring some water into it - either in the boiler, or in the thumper. I think for the next mash, I might bump up the grain/water ratio just a bit.

Ben, I milled the grains myself. The corn started it's life as whole kernel deer corn. I put it through a paper shredder grinder a few times which resulted in a mix of cracked/crushed/corn flour consistency. I milled the whole grain barley in a roller mill - put it through twice, adjusting to a finer grind on the second pass. The oats were just plain old Quaker Old Fashioned oats from Costco - un fooled around with.

My nuking method is a little difficult to explain. I basically nuke it to extract the essence of the wood and then strain it off the wood into a gallon pickle jar to let time do it's magic. I believe the nuking gives it a jump start and then the aging mellows and develops the sweet flavors from the wood extracts. It's been working for me. It seems to be a good consistent protocol to follow. That said, for this run, I'll be using toasted/charred sticks instead of JD chips, but the same process.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by jedneck »

SC what proof was you keep on previous runs with the thumper?
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

jedneck wrote:SC what proof was you keep on previous runs with the thumper?
Last run I did with strips (3) and a spirit run was rum low wines diluted down to about 30%. I had the same low wines in the thumper. The blended cuts were 78%.

For this run, I went way deep into tails and the low wines are only 30%. The charge is so small, I'm thinking of diluting down to about 20% - just to make sure I don't expose my heating element. As long as the blended cuts are at least 62%, I'll be happy.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by ben stiller »

When I bought my marbles for column packing at the dollar store I bought a bunch of extra ones and put them in the bottom of the boiler when I have a smaller run as extra insurance to not expose the element.
Works well for me.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

Damn Ben, thanks for that - woulda never thunk! Gotta get to Hobby Lobby for some marbles. Sometimes big problems have simple solutions.

Thanks again.
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Post by ben stiller »

Happy to help. Your direction and encouragement helped get me to where I am in this journey. Long way to go but I am sure to get there.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by bearriver »

Nice recipe Cack. It's on my short list of things to try. :thumbup:
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Post by HDNB »

sounds like you are in for a real treat.

you could add some water to those dregs to bring up the extra volume you need.

since you have been using those JD chips for so long, you will have to give us an appraisal of the differences the new toasted and charred wood makes to the final outcome.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by MichiganCornhusker »

Very nice writeup, S-Cack. I've never made a sweetfeed, and I've never tasted one until this last weekend out at 'Shed's. Bigbob brought a 6 month old sample and I was an immediate believer. I thought it tasted excellent, and the addition of the molasses gives it the "rumskey" taste which I really liked. It was an easy drinker alone, and a great mixer. I'll be interested to see how you think the process of mashing the same grains, to obtain the sugars from the ingredients rather than just adding sugar, will affect the overall flavor.

It's great that you show how the Booner's enzyme protocol can be used for any grains. For a more traditional whiskey you could delete the molasses, sub rye for the oats, add some malted barley, introduce some wheat... the options are endless.
This looks like a good recipe, looking forward to hearing your results.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

HDNB, The sticks I have are cut from a piece of white oak lumber. I wasn't sure what kind of seasoning process the lumber went through, so I gave the sticks a couple of long soaks in a pail of water and dried them for about a week between. I still need to toast and char them. I'm hoping they'll work out OK. I'm thinking of dividing the spirits into two 1/2 gallon jars for aging. One will be done my usual nuking way and the other will be done the T-Pee way. And yes, I'll definitely let everyone know how it compares to the JD chips.

MCH, glad you found SF to your likein'. Yes, it will be interesting to compare it to the sugarhead version. I haven't made it for awhile, but I believe it to be one of the best sippin' whiskeys I've ever had. One of the reasons I formulated the recipe with the same basic ingredients as something like the Producer's Pride All Grain product was to be able to get a fairly good taste comparison. I drink it neat at about 50%. It definitely has a sugar burn compared to something made the AG way. If this comes out wiith a similar flavor profile, but without the burn, I'll be a happy camper.

I'll definitely be doing some other experiments with this method and will also be saving up for a 20 gallon BOP for strike water. This was very labor intensive with the small multiple batches.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by Brutal »

S-Cackalacky wrote:The long and the short of what I'm trying to say here is – if I can do this, so can you. And yes, this is the first time I've ever done an AG mash.
Hell yes! I've been kicking around the idea to do a mash including molasses for a while now. I haven't read this whole thread yet (trying to catch up on work after my recent s3 vacation) but I sure will read it tonight and look forward to keeping up with it. I predict a good taste at first, and a great taste after 6 months of aging.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by Swedish Pride »

Nice write up SC.
I always enjoy reading your posts, always well articulated and loads on extra info for us uneducated folks to connect the dots. (eg the enzyme volume calculation)

Just my opinion but if I were you I'd water it down to 20%, as you have a thumper you should get a nice and high keep ABV.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

Thanks SP. Yes, I think I'll give 20% on the low wines a try. I tend to over-think things. Thanks for pulling me back down to earth.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by ben stiller »

Once opened how long will enzymes last in the bottle?
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by HDNB »

mine said best before 6 months, reduced effectivness to a year, use a higher dosage. cool, dark place extends shelf life.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

I've had mine for a few months and keep them in the veggie drawer of the fridge. I have the two 4 oz bottle kit from Enzymash. With the small amount necessary for mashing, it might take a long time to use it up. Would like to mention that Woodshed also has high temp enzymes available. His "Booner's Casual Corn Recipe" uses a similar protocol, but I think they may be a different brand from what I'm using.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by ben stiller »

I had read a while back that woodshed had enzymes available, but could not find them on his distillery site? Good to know that they have a shelf life. Thanks.
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by midwest shinner »

Ben stiller I'm sure you could pm woodshed and he will let ya know what's going on with the enzymes. S-Cack I have been meaning to do a similar recipe for a while now(although to get technical its not an AG because of the addition of the molasses, but its close enough). I'm glad someone else is giving this a go, when I get power back to my stillin area maybe we can compare results on the recipe
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Re: S-Cack's Booner inspired AG Sweet Feed Recipe

Post by S-Cackalacky »

MS, I guess technically you're right - not a total AG. However, I didn't put the molasses in until AFTER the conversion. I guess if you're doing a SF recipe, it's unavoidable. I look forward to comparing notes after the product is finished.
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Post by S-Cackalacky »

Just documenting here that I did the spirit run today. I diluted the low wines to 20% for about 3 gallons in my 5 gallon boiler. The dregs left over after the stripping runs cleared and gave me near a gallon of wash. I charged the thumper with the wash.

All went well to a point. About 3/4 of the way through the run I heard a metallic clank and thought something had just fallen off a shelf somewhere in the basement - took a look around, didn't find anything and didn't think anymore of it. After the run, when I began tearing down the thumper, I found that the input tube had become disconnected from its threaded lid connection and was laying in the backset at the bottom of the thumper. My thumper had basically been turned into a slobber box. First time this ever happened. I guess I need to start torquing it down when I set up the still. I don't think it had any big effect. I was probably nearing tails when it happened.

I'll air overnight and try to get to the cuts tomorrow. I'm not hoping for a big yield out of this, but if it's decent, I'll consider it a success.
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