I recently asked about buying a controller in Canada unfortunately none of the solutions were what I was looking for. so have decided to create my own just to make sure I am getting the right components before placing the order.
this is the Mickey Mouse setup I am using now.
I am basing my design on this thread viewtopic.php?t=87395
I'll use my existing switch, indicator light, and volt meter and have these components in my shopping cart.
https://www.auberins.com/index.php?main ... cts_id=444
https://www.auberins.com/index.php?main ... c396c1cbb3 with out the reostat.
https://www.auberins.com/index.php?main ... ucts_id=45
https://www.auberins.com/index.php?main ... cts_id=245
https://www.auberins.com/index.php?main ... cts_id=985
Am I on the right track? am I missing anything?
Thank you all for your help
Before I create Magic smoke with a new 120v controller.
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- Canuckwoods
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Re: Before I create Magic smoke with a new 120v controller.
keep the heat out of your box.
i always use external heat sinks. just cut a hole in de top and mount the heatsink on top.
put some silicone glue between it to make it waterproof.
with a still you're always playing with water
https://www.auberins.com/index.php?main ... cts_id=224
i wouldn't use a ventilated box too
i always use external heat sinks. just cut a hole in de top and mount the heatsink on top.
put some silicone glue between it to make it waterproof.
with a still you're always playing with water
https://www.auberins.com/index.php?main ... cts_id=224
i wouldn't use a ventilated box too
Re: Before I create Magic smoke with a new 120v controller.
Canuckwoods,
You have the wrong regulator. That link is to a solid state voltage regulator but with that type of controller you need to use a solid state relay. This should be the right one (bonus, it's cheaper):
https://www.auberins.com/index.php?main ... ucts_id=30
I agree with SW, I have a DSPR400 with an external heat sink on the SSR. I have no trouble running 5500w at 240v for hours and the heat sink is never too hot to touch. No fans mean less noise and one less moving part to fail.
I know it's come up on other threads but most of the components can be wired up with light gauge wire. I used 18 gauge to hook up the controller and meter. Just make sure the complete circuit from the wall->SSR->heating element is all heavy enough to handle your load plus a bit.
i'm sure you've read this elsewhere, you don't need a meter, but it is nice to have. I find myself looking at it when I first start things up and things are too quiet. It's a quick confirmation that yes, things are working.
Not sure how you're switched now, but I have found a switch on the output invaluable so you can power up the controller and do any setup while not sending any power out, then switch on the element.
Hope that helps.
TwoSheds
You have the wrong regulator. That link is to a solid state voltage regulator but with that type of controller you need to use a solid state relay. This should be the right one (bonus, it's cheaper):
https://www.auberins.com/index.php?main ... ucts_id=30
I agree with SW, I have a DSPR400 with an external heat sink on the SSR. I have no trouble running 5500w at 240v for hours and the heat sink is never too hot to touch. No fans mean less noise and one less moving part to fail.
I know it's come up on other threads but most of the components can be wired up with light gauge wire. I used 18 gauge to hook up the controller and meter. Just make sure the complete circuit from the wall->SSR->heating element is all heavy enough to handle your load plus a bit.
i'm sure you've read this elsewhere, you don't need a meter, but it is nice to have. I find myself looking at it when I first start things up and things are too quiet. It's a quick confirmation that yes, things are working.
Not sure how you're switched now, but I have found a switch on the output invaluable so you can power up the controller and do any setup while not sending any power out, then switch on the element.
Hope that helps.
TwoSheds
- Canuckwoods
- Swill Maker
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Re: Before I create Magic smoke with a new 120v controller.
Thanks, SW and TwoSheds Made the changes to my cart and added 2 switches one to turn the controller on and one to turn the element on that sounds like a great idea.
Re: Before I create Magic smoke with a new 120v controller.
I should have mentioned... Beware any switch that carries current, even if it's rated high enough. I let the magic white smoke out of a switch in my setup. I think the connectors I was using weren't up to the task.Canuckwoods wrote: ↑Sun Feb 26, 2023 5:42 am Thanks, SW and TwoSheds Made the changes to my cart and added 2 switches one to turn the controller on and one to turn the element on that sounds like a great idea.
I've since added a contactor (like a chunky relay) to carry the load so the switch is just 120v and minimal current, the contactor makes the connection for the element.