My New Condensor

Anything cooling/condenser related.

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Hack
retired
Posts: 904
Joined: Wed Feb 06, 2008 7:45 pm

Re: My New Condensor

Post by Hack »

I just redid my column with 2" copper pipe a month or so ago and I used a regular propane torch. If your flux is turning black before you are getting the whole joint hot enough it means you are getting too much localized heat that burns the flux but doesn't heat the entire joint. The answer is actually to move the torch farther away from the joint, down the section of pipe or fitting away from the joint. This allows the heat to spread out and heat the joint pretty much evenly. Be patient allow time for the joint to heat up. If you've got everything clean and fluxed it should work. You'll be waiting, waiting, waiting for it to heat up and than it will all flow as pretty as can be.

Hope that helps.
myles
retired
Posts: 2451
Joined: Wed Oct 15, 2008 11:34 am
Location: UK, in the heather

Re: My New Condensor

Post by myles »

Was that a missprint? 2% silver solder? The solders I have been using are 49% and 56%. 49% first to hold the bits together then 56% as it has a lower melting point to fill the seams.
punkin
Master of Distillation
Posts: 2711
Joined: Fri Oct 05, 2007 12:36 pm
Location: Northern NSW Oz Trail Ya

Re: My New Condensor

Post by punkin »

I only use oxy/acetylene, so the only help i can be here is to suggest you borrow a torch?

Really does make what sounds like a hard job simple, and you can go over your joints with the flame once again to ensure a good flow and no leaks.

Once you start assembling this sucker, there's no going back to fix a pinhole :lol: :lol:
Hornblower
Novice
Posts: 15
Joined: Wed Nov 28, 2007 8:25 pm
Location: Down Under

Re: My New Condensor

Post by Hornblower »

punkin wrote:I only use oxy/acetylene, so the only help i can be here is to suggest you borrow a torch?

Really does make what sounds like a hard job simple, and you can go over your joints with the flame once again to ensure a good flow and no leaks.

Once you start assembling this sucker, there's no going back to fix a pinhole :lol: :lol:
Yeah, you know it! I am on my third try at one joint and am sh**scared of continuing, only find out it has an internal leak when I get to the end. That would suck. I'm going to go begging for a loan of an oxy torch. cheers HH
HookLine
retired
Posts: 5628
Joined: Sun May 13, 2007 8:38 am
Location: OzLand

Re: My New Condensor

Post by HookLine »

myles wrote:Was that a missprint? 2% silver solder? The solders I have been using are 49% and 56%. 49% first to hold the bits together then 56% as it has a lower melting point to fill the seams.
I use 2% silver braze, and 4% silver soft solder.
Be safe.
Be discreet.
And have fun.
Hornblower
Novice
Posts: 15
Joined: Wed Nov 28, 2007 8:25 pm
Location: Down Under

Re: My New Condensor

Post by Hornblower »

Pressure test time for my Punkindensor didn't go so well today :| .
Its pretty much My worst nightmare came true.

Here is the finished unit
StillFail1.jpg
Basically , I hooked up water in & capped water out. Then, if there were any poor joints, water will appear inn the vapor ports.
You can guess what happened...
StillFail2.jpg
That's the vapor in port looking like a faucet.

Looks like the leak is from the cut down 1" elbow on the vapour in side.

Before I take an angle grinder to it, is there anything I can do? I cant think of anything short of cutting off the ends & rebuilding. I'm a little bit upset right now....

Thoughts?

HH

edit: I solved my welding troubles earlier by making friends with a plumber. all of the joints were done with oxy. Looks like ill be friendly again!
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