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Re: Plates Plates Plates

Posted: Mon Jul 14, 2014 7:06 pm
by MoonWhisky
Thank you!

Re: Plates Plates Plates

Posted: Mon Jul 14, 2014 8:31 pm
by olddog
That downcomer is way too small, the area of a downcomer should be the same or greater than the area of the rising vapor tubes or flooding will occur, remember what goes up must be able to come down.

OD

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 6:14 am
by MoonWhisky
The incoming tubes are 1/2 inch with 3/4 caps and I have a 1/2 downcomer it's not solder in. If it's floods I'll simply replace it w/ 3/4 pipe. First I will drill a hole at the bottom of the downcomer tube where it meets the plate that way it will drain completely after use which will also help to keep it from flooding.

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 7:05 am
by Prairiepiss
I'm with OD. I would have gone 3/4" for the downcomer.

And why would you need to remove the caps for cleaning?

I like the ring deal. But from seeing the violent bubbling on my fu man plate. It makes me wonder how well they will stay in place. And how even the bubbling will be. If and when it does move?

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 7:42 am
by googe
+3 on the downcomer. I like the ring idea, but would agree with pp on the cleaning, moving around. I reckon you'll need a way to keep the ring cap thing from moving side ways too?. Not sure you should put a drain hole, that would be like putting a hole in the plate, vapor takes the least resistant path. With caps you need a good bath for them to work properly. It's amazing how tinny of a hole, gap can affect it cause the vapor will favour that path. Good luck mate.

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 8:15 am
by MoonWhisky
I wouldn't put a hole in the plate! I would put it in the downcomer tube where it would be vapor locked and the ring caps fit nicely over the incoming tubes. Worst case scenario I add weight to them. Again I have 15 incoming tubes vs. the normal 5-6. The pressure per each cap will be very minimal. I would have to run it pretty hard to get the same pressure build up. What's easier, breathing through 5 tubes or 15? Again I have no experience as I'm learning as I go. The downcomer will be a simple fix. I'd just like to see how this works before I make changes

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 8:29 am
by MoonWhisky
On another subject I ordered my 7/16 Stainless steel ball bearings and 1/2"x3/8" flush bushing. 25 of each. The bushings were ยข.44 cents a piece $12 to ship and ball bearing were 19 bucks shipped.

Re: Plates Plates Plates

Posted: Tue Jul 15, 2014 6:34 pm
by MoonWhisky
We have a EDM Hole Popper are work. We made these lids for heat treating. We can go as small as .010" hole (30 gauge)

Re: Plates Plates Plates

Posted: Sat Jul 19, 2014 9:28 pm
by MoonWhisky
Started on my ball trap plate. The flush bushings I ordered were a little bigger on the ID so I had compress the end close so the ball bearing will stay in the bushing.
Everything I needed
Everything I needed
I grind a bevel on a washer that way it would compress to smaller ID.
I grind a bevel on a washer that way it would compress to smaller ID.
Hitting the end of the bushing
Hitting the end of the bushing
Before and after
Before and after
IMG_20140719_180453.jpg
Setting the seat of the ball bearing to make it air tight
Setting the seat of the ball bearing to make it air tight

Re: Plates Plates Plates

Posted: Sat Jul 19, 2014 9:33 pm
by MoonWhisky
Here's a video of one of the traps holding water. Ball bearing trap test: http://youtu.be/P1f-SdjdVGM" onclick="window.open(this.href);return false;" rel="nofollow

Re: Plates Plates Plates

Posted: Sun Jul 20, 2014 5:37 am
by BigSwede
Great work! Love the documentation and the details. I try to do it, find a balance between too much, too little, think I sometimes do too much. But I sure enjoy seeing how other guys do it.

Too often IMO someone builds something really nice, and all we get is one dark cell phone pic - "here it is."

Details! Details! We love them... :D

Re: Plates Plates Plates

Posted: Sun Jul 20, 2014 6:08 am
by bearriver
Are you in paradise? It sounds like a a bunch of birds are singing in that video.

Super slick job BTW. I'm very impressed with your workmanship.

Re: Plates Plates Plates

Posted: Sun Jul 20, 2014 6:55 am
by MoonWhisky
bearriver wrote:Are you in paradise? It sounds like a bunch of birds are singing in that video.

Super slick job BTW. I'm very impressed with your workmanship.
Haha gotta love wind chimes and singing birds. Thanks you! I really appreciate the positive feedback guys. :thumbup:

Re: Plates Plates Plates

Posted: Sun Jul 20, 2014 6:35 pm
by MoonWhisky
Almost have one of the ball trap plates done. To keep the balls from coming out I will use a SS set screw of some type. I'll drill a pilot hole near the top and let the screw make it own threads in the copper tube. That way I'll be able to remove the ball bearins if needed. I was going to solder a copper wire over the top be then it permanent and I didn't like that. So far I like it a lot andmmuch easier than making bubble caps.
IMG_20140719_182925.jpg
IMG_20140720_203603.jpg
IMG_20140720_203504.jpg
I still need the downcomer which will be a 3/4 or 1" pipe with a cap.

Re: Plates Plates Plates

Posted: Sun Jul 20, 2014 6:40 pm
by olddog
Given the surface area those holes take up, one inch will work better.

OD

Re: Plates Plates Plates

Posted: Mon Jul 21, 2014 3:14 am
by skow69
Looks way cool. I'm dying to see it run.

Re: Plates Plates Plates

Posted: Mon Jul 21, 2014 7:35 pm
by MoonWhisky
I used Cotter pins the hold the balls in the pipes
I used Cotter pins the hold the balls in the pipes
The plate upside down.
The plate upside down.

Re: Plates Plates Plates

Posted: Mon Jul 21, 2014 7:44 pm
by Halfbaked
Wow that is real cool :thumbup: !

Re: Plates Plates Plates

Posted: Tue Jul 22, 2014 5:58 am
by BigSwede
skow69 wrote:Looks way cool. I'm dying to see it run.
Me too. It's great seeing something unknown, experimental, come to life.

I hope the balls aren't so heavy that they create too much back pressure. An interesting experiment would be to apply a couple of PSI of compressed air beneath the plate, with the plate pre-loaded with water, and see what sort of pressure it takes to overcome the balls.

Re: Plates Plates Plates

Posted: Tue Jul 22, 2014 9:27 am
by MoonWhisky
The balls aren't heavy at all. I bet a J bend plate builds more pressure than this type

Re: Plates Plates Plates

Posted: Tue Jul 22, 2014 12:52 pm
by MoonWhisky
Video of me moving the plate around still need a downcomer Ball trap plate with locks in: http://youtu.be/HAcBfvPtapM" onclick="window.open(this.href);return false;" rel="nofollow

Re: Plates Plates Plates

Posted: Fri Jul 25, 2014 1:27 am
by emptyglass
Looks like you got balls Moon whiskey :thumbup:

Cant wait to see how it goes

Re: Plates Plates Plates

Posted: Sun Jul 27, 2014 2:25 pm
by MoonWhisky
I tested the ball trap plate and wasn't happy with the results. Out of the 21 ball bearings only two would release the vapors. I guess it's the same theory as a chain is only as strong as its weakest link. So if I were to remake it, it will only have three ball bearing traps. I will post some videos of me playing with it

Re: Plates Plates Plates

Posted: Sun Jul 27, 2014 2:41 pm
by MoonWhisky
I might give these a try.
teflonballs1.jpeg
teflonballs1.jpeg (7.82 KiB) Viewed 5518 times

Re: Plates Plates Plates

Posted: Sun Jul 27, 2014 4:23 pm
by MoonWhisky
Here's some videos of the plates in action.
Ball trap plate: http://youtu.be/ECyFKTmAKAg" onclick="window.open(this.href);return false;" rel="nofollow

Ball trap plate test run: http://youtu.be/s7BqwcR4Dnk" onclick="window.open(this.href);return false;" rel="nofollow
I believe just one or two ball traps would work beautifully with a good amount of liquid bed.
I had to use weights on the plate or it would just bubble around the edges

Re: Plates Plates Plates

Posted: Sun Jul 27, 2014 10:24 pm
by skow69
Are you going to test the teflon balls? What do they weigh? Compared to the ss?

Re: Plates Plates Plates

Posted: Mon Jul 28, 2014 2:19 am
by waxernz
I have seen talk of fine mesh before because liquid doesnt pass easily. I know its not a new idea what actually if you mixed two plates together. Say a normal sieve tray with a fine mesh over it. So vapour can rise but it retains liquid bed easier and makes it more forgiving to playing with power levels.Does that in theory work? Would it allow for bigger and less holes drilled per plate. Would the mesh effect the vapour dispersant at all?

Re: Plates Plates Plates

Posted: Mon Jul 28, 2014 5:39 am
by BigSwede
I'll bet the lighter PTFE balls will work better... it'd be worth a shot, but I'm guessing those PTFE balls ain't cheap...

Re: Plates Plates Plates

Posted: Mon Jul 28, 2014 9:53 am
by DAD300
Nice videos and good experiment. Thank you...

Re: Plates Plates Plates

Posted: Mon Jul 28, 2014 5:12 pm
by Bob Loblaw
Nice video. I think the issue is, once one of the balls moves - the rest of them don't need to. Once the pressure manages to get a ball out of it's "seat", it's going to ride the column of vapor, letting so much of it through that there's no pressure on the rest of the balls. Teflon balls might help, but I still don't think you're going to get the action you want.

Good on you for sticking with it though.