I know this is an old post, but i found it full of good information. Good post to be bumped, and a lot of learning for us newbies. I'm sure USGE already solved this issue long ago, and it's a fairly dead thread, because he has it figured out and who knows if he's even using this still or set up anymore, but a couple points crossed my mind, and i thought i'd bring them up for more discussion.
2 thoughts.
First, I believe the OP said he was using the Needle valve for control that had colored rings that would show as the valve was opened or closed, showing where the valve was for repeatability. I was on the McMaster Carr website, and came accross a valve that sounded like it had the same settings, and perhaps could be the same one? If so, perhaps this has something to do with the issue he had...
From MMC website..
"Regulate flow in one direction
while allowing fluid to flow freely in the opposite direction. Five colored rings on the valve stem represent different flow rates. Adjust the dial until you see the color of the flow rate you need. Valves can be installed to control flow as it exits the cylinder (meter out) or as it enters the cylinder (meter in)."
https://www.mcmaster.com/#needle-valves/=1bczmgg
It sounds like this valve allows flow to go in BOTH directions. So, maybe the Deph was draining out because the valve wasn't forcing coolant to flow in one direction, which i assume most valves do. If it allows coolant to flow freely backwards, what's to stop it from draining the Dephlegmator, the intial cause of his problems?
2nd
I'm just getting started with my own Dephlegmator set up. I've only done one run on it.. but.. I opted to just use 2 pumps. One pump is for the PC and one is for the RC. To me it saved me the trouble of having to configure a bunch of Ts, Wyes, or crazy hosing set ups. One inlet, one outlet. As per the suggestion from LWTCS, whom i bought the Dephlemator from, I put the needle valve on the OUTLET of the Dephlegmator, and plumbed it with the water IN at the bottom, and OUT, at the top. I realize that some do it differently, because their trying to establish that Temperature gradient, which is important on a Product condenser. But, being a Partial condenser, i'd think it would be less important to establish the gradient, and due to the small size of a Dephlegmator in the column as an RC anyways, i don't think you will establish a signifiacnt gradient anyways. The whole thing is going to heat up nearly the same throughout, perhaps a varience of a degree or two. I should also mention everything i have is in SS, no copper, so i'm sure there are some significant differences just because of that. I feel like I read on HD that Copper has 20X the Thermal efficiency of SS. Is this right, or did i misread that somewhere.
LWTCS also mentioned to me that he does not recommend Copper anywhere on the Condenser side. I know tons and tons of people on here use all copper for the whole set up. Just wondering if anyone has any thoughts on this, or any of the other points i brought up. Sorry for bringing up a Zombie thread, i just thought it had some great info in it, from some of the sharpest members on HD.
