All grain brewing, filtering and rinsing purpose.

Production methods from starch to sugars.

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Bujapat
Swill Maker
Posts: 430
Joined: Tue Nov 22, 2005 1:36 am
Location: Belgium

All grain brewing, filtering and rinsing purpose.

Post by Bujapat »

To brew allgrain (or malt) washes isn't allways easy... So I had a look at a few homebrewers's sites and I've been inpired by some of their brewing vats...And I decided to build my own...
The goal is to have a 50 liters vat with filtering purpose, grain rincing purpose, insulated to keep 60-65°C for an hour or two...
Here's a little report !

A bear (EDIT : beer, not bear :oops:) keg will be the vat. First step : open it :
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Finished :
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The filter is made with an SS braided water conduit (3/4" diameter, 80 cm long) of which the inner rubber tube is removed.
To remove this rubber tube implicates to cut the ends and to replace the fittings that hold the braided SS thread in place. I did that with pieces of 2 copper tube one inside (15 mm) and one outside (19 mm). All the fitting is brazed with SnAG whith a special SS/Cu fluid.
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After cutting the threads and soldering :
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With a copper T , without soldering to allow cleaning :
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Next step is to make the "shower"...
One meter of 15 mm copper tube, re-heated, the formed in a circle. You see on the pic the wood model for bending the tube. Little 1,5 mm holes were drilled, in 2 rows : one hrizontal (to spray the center of keg) and the other a little oblique (to spray around the keg). I drilled a hole every 3cm in each row.
Bending the tube :
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First test :
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In the keg :
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Tubes are passing trough the keg with 15 mm / 1/2" fittings, one on each side of wall, with Teflon joints.
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View of the all thing assembled :
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Now, soldering of intput and output tubes :
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Insulation with PU cutted plate...
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I complete insulation with PU foam : That's terrific !!!
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And after cutting and (light) sanding :
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I still have to :
- make a wood covering,
- put 2 valves,
- make a motorised mixer,
- make a boiler to heat the water...

To be continued ...
Last edited by Bujapat on Fri Aug 31, 2007 1:38 am, edited 3 times in total.
I'm french speaking!

Boiler : 50 L (13 gal) beer keg, gas heated.
Reflux : 104 cm (41 inches) column 54 mm (2 inches) diameter withh SS scrubbers packing.
Potstill : 40 cm (15 inches) column 54 mm (2 inches) diameter without packing.

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