Using a packed section as a riser on a Pot still .
Posted: Mon Jul 16, 2018 1:51 am
This has always interested me . A lot of guys use a Boka in stripping mode ...IE ...no reflux ..collect all . Others use their CCVM column in Pot mode .
Now a lot of us would say all that packing is going to cause reflux and that is should be removed when using such a column as a pot still .
How about the Height of that Riser ? Again I often hear folks saying that a tall riser .....say 3-4' ( about a meter ) will cause passive reflux .
So the questions I had were does the tall riser really cause that much passive reflux that its noticeable ?
Does having that riser full of packing make a noticeable difference ?
Does insulating the column in both cases make any difference ?
Thanks to Salty asking a few questions elsewhere I ran a few tests on some all Molasses wash I had .Now Salty's question was more along the lines of what is the difference between wash temp and vapour temp so that's where it all started for me .
So there are a few lead up tests .
While I have a wonderful Data logger and temp probes at work , I did this the old fashioned way with thermometers and a pad and pencil .
First I found my Thermometers and checked their calibration .I had two that seemed to track each other perfectly . As most of you know I aren't big on thermometers so I had to stick a couple of holes in my Boiler . I sacrificed my old Still Spirits 30 Liter boiler . It has a 2400 watt element in it now days . I used this for all the tests .
I wrapped the shafts of the thermometers in teflon tape so they are thermally insulated from the body of the boiler .... IE ...they only contact and measure the liquid or Vapour they are in contact with . I'll be using for the first tests my liebig . Its all rugged up with several blankets so to eliminate as much as possible any reflux . Here are the results of around 12 liters of water only in the boiler . Incidentally I have tank water and are about 50 meters above sea level .
Full power ( 2400 watts)
Boiler 100.4 degC
Steam 100.2 degC
I turned the power right down to a drip a second
Boiler 100.5 degC
Steam 100.2 degC
I removed the insulation , passive reflux ...on water
Full power
Boiler 100.4 degC
Steam 100.2degC
I turned the power down to a drip a second ( well actually it was the same setting on the controller as covered )
Boiler 100.5 degC
Steam 100.2degC
I guess no real surprises here . It's what we have always thought ......boiling point has nothing to do with power however I was miffed at the 0.1 degC increase in the boiler temp when it was turned down despite the steam temp staying exactly the same .
Anyways I was surprised that the passive cooling of the top of the boiler head space and riser didn't seem to alter the steam temp regardless of power ...even at a drip . It was incidentally a fairly cool 14 degC outside and there were a few gusts of wind .
It is interesting that there is a notiable difference between water boiling and water vapour temps .....and incidentally I swapped those thermomertes over just in case they were miss tracking and the results were the same . ...so it is what it is .
Be interesting to see with an alcohol mix how much this changes .
This time its with a real wash .
Note that the thermo's are in the liquid and the boiler head space , not at the top of the 500mm riser. ........these tests come later .
I collected about 250mls , took the temp readings and noted the ABV of the jar at that time . To be honest I was not as accurate with this run as the following but it gives a fairly clear baseline . You can see that while collecting the first jar there is a climb in vapour temp as the head space if purged of ambient temp air and filled with hot vapour . From then on the head space vapour temp and boiler temp pretty much follow each other then they start to diverge .
The Boiler temp starts to get hotter than boiling water . My reasoning for this is that the All Molasses wash I use is full of Salts ( as Molasses is ) and this is raising the boiler temp . The Vapour temp however is showing the real Water /Alc mix Temp . .
OK now onto the original questions about using a tall riser .
I used the 1 Meter Packed section off my 2" VM column . Its stuffed full of staino scrubbers . The Temperature outside where I'm testing is about 14 deg C .
I switched to my Shotty condenser because it was more convenient but I doubt that will make any difference .
Now a lot of us would say all that packing is going to cause reflux and that is should be removed when using such a column as a pot still .
How about the Height of that Riser ? Again I often hear folks saying that a tall riser .....say 3-4' ( about a meter ) will cause passive reflux .
So the questions I had were does the tall riser really cause that much passive reflux that its noticeable ?
Does having that riser full of packing make a noticeable difference ?
Does insulating the column in both cases make any difference ?
Thanks to Salty asking a few questions elsewhere I ran a few tests on some all Molasses wash I had .Now Salty's question was more along the lines of what is the difference between wash temp and vapour temp so that's where it all started for me .
So there are a few lead up tests .
While I have a wonderful Data logger and temp probes at work , I did this the old fashioned way with thermometers and a pad and pencil .
First I found my Thermometers and checked their calibration .I had two that seemed to track each other perfectly . As most of you know I aren't big on thermometers so I had to stick a couple of holes in my Boiler . I sacrificed my old Still Spirits 30 Liter boiler . It has a 2400 watt element in it now days . I used this for all the tests .
I wrapped the shafts of the thermometers in teflon tape so they are thermally insulated from the body of the boiler .... IE ...they only contact and measure the liquid or Vapour they are in contact with . I'll be using for the first tests my liebig . Its all rugged up with several blankets so to eliminate as much as possible any reflux . Here are the results of around 12 liters of water only in the boiler . Incidentally I have tank water and are about 50 meters above sea level .
Full power ( 2400 watts)
Boiler 100.4 degC
Steam 100.2 degC
I turned the power right down to a drip a second
Boiler 100.5 degC
Steam 100.2 degC
I removed the insulation , passive reflux ...on water
Full power
Boiler 100.4 degC
Steam 100.2degC
I turned the power down to a drip a second ( well actually it was the same setting on the controller as covered )
Boiler 100.5 degC
Steam 100.2degC
I guess no real surprises here . It's what we have always thought ......boiling point has nothing to do with power however I was miffed at the 0.1 degC increase in the boiler temp when it was turned down despite the steam temp staying exactly the same .
Anyways I was surprised that the passive cooling of the top of the boiler head space and riser didn't seem to alter the steam temp regardless of power ...even at a drip . It was incidentally a fairly cool 14 degC outside and there were a few gusts of wind .
It is interesting that there is a notiable difference between water boiling and water vapour temps .....and incidentally I swapped those thermomertes over just in case they were miss tracking and the results were the same . ...so it is what it is .
Be interesting to see with an alcohol mix how much this changes .
This time its with a real wash .
Note that the thermo's are in the liquid and the boiler head space , not at the top of the 500mm riser. ........these tests come later .
I collected about 250mls , took the temp readings and noted the ABV of the jar at that time . To be honest I was not as accurate with this run as the following but it gives a fairly clear baseline . You can see that while collecting the first jar there is a climb in vapour temp as the head space if purged of ambient temp air and filled with hot vapour . From then on the head space vapour temp and boiler temp pretty much follow each other then they start to diverge .
The Boiler temp starts to get hotter than boiling water . My reasoning for this is that the All Molasses wash I use is full of Salts ( as Molasses is ) and this is raising the boiler temp . The Vapour temp however is showing the real Water /Alc mix Temp . .
OK now onto the original questions about using a tall riser .
I used the 1 Meter Packed section off my 2" VM column . Its stuffed full of staino scrubbers . The Temperature outside where I'm testing is about 14 deg C .
I switched to my Shotty condenser because it was more convenient but I doubt that will make any difference .