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Malting / Drying Table

Posted: Sun Feb 09, 2025 5:29 pm
by Fletching
I have wanted to be able to malt 50 pounds of grain at a time for a while, but my constraint has been the ability to dry that much grain at once.

My oven’s minimum temp is 170°F, so aside from using Mother Nature during the summer months, I haven’t had a good way to quickly dry malted grain during the winter months.

Last year, I got a good deal on two bathroom vent fan/heater combos that I was going to use in my bathrooms at the house. I ended up only installing one of them, so the other one just got tossed aside in the garage until the other day.

Using some spare wood, a roll of polyester window screen (bought from Lowe’s), some left over styrofoam insulation panels, and the neglected bathroom vent fan/heater, I put together a malting / drying table.

My thought on this design was to install the heater on one end and the vent fan on the opposite. That way, the heater would blow hot air across the top of the grain, the vent would pull that hot air in and return it below the grain bed. The heater would then pull in this air and return it back up top. This hot air would just continuously circulate around the grain bed, drying the grain out over time.

During construction, I built the insulated shell to slide back and forth as to control the temperature. During testing, with the shell completely closed, the temp would hold around 140°F. I then spent time sliding the shell back to form an opening, a little bit at a time, until I found the point at which the temp would hold around 115-120°F. I made a couple of sharpie marks at this point for the future.

Below are pics of this build, as well as some pics of it in action.

The frame:
IMG_7581.jpeg
The screen:
IMG_7583.jpeg
The vent fan / heater:
IMG_7762.jpeg
The vent fan / heater installed:
IMG_7758.jpeg
The shell installed:
IMG_7760.jpeg
The shell adjusted for temp control:
IMG_7761.jpeg

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 5:31 pm
by Fletching
Pic of the table in action:
IMG_7759.jpeg
Let me know what you all think or if you can think of things I can do to improve this design.

Thanks in advance.

-Fletching

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 5:38 pm
by shadylane
Fletching wrote: Sun Feb 09, 2025 5:31 pm
Let me know what you all think or if you can think of things I can do to improve this design.
Instead of a fixed mesh bottom, use removable trays with mesh bottoms.
Us the same trays for malting, so you can move the trays of malted grain from one step of the processes to the next.
It will save time and effort.

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 5:48 pm
by Fletching
That’s a great idea. It was kind of a pain to move it back and forth, scraping all of the grain off.

The screen wasn’t too pricey. I may go ahead and make shallow trays that can fit on my existing frame.

Thanks for the feedback!

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 6:05 pm
by Rusty Ole Bucket
That's a really cool malting setup. Nice job!

Rusty

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 6:11 pm
by shadylane
I got my ass in trouble when my wife discovered the window screens from the house had been used to make malting trays. :lol:
Instead of having air blow across the trays, make the air blow upwards through the trays of drying malted grain.
When it's dry you can rub the malt into the screen to get rid of the roots and shoots.

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 6:26 pm
by shadylane
Fletching wrote: Sun Feb 09, 2025 5:48 pm That’s a great idea. It was kind of a pain to move it back and forth, scraping all of the grain off.

The screen wasn’t too pricey. I may go ahead and make shallow trays that can fit on my existing frame.
1"x4" lumber and nylon screen for the trays.
During germination stack them on top of each other and rotate the pile daily.
Sprinkle water on the top tray and the water drains from the bottom tray. This helps with consistency.
As the malt starts to felt, take the tray and flip it over unto another tray and tickle the roots apart.
When the malt is almost modified to whats needed, move the tray to your drying rack. :wink:

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 6:48 pm
by Fletching
Those are some good points. And hell, if I’m already building new trays and stacking them, I could try just fitting my heater to the bottom of the stacked trays for drying, blowing up through the bottoms and the vent pulling the air right out the top.

The way I have it currently dried out my malt within 24 hours, so I was pretty pleased, but I do like the vertical stacking idea.

My wife was gone for the weekend visiting family and came back to find that this monstrosity had replaced the dining room table, and the house smelled like warm sprouted grain :lol:

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 7:09 pm
by shadylane
Fletching wrote: Sun Feb 09, 2025 6:48 pm
The way I have it currently dried out my malt within 24 hours, so I was pretty pleased, but I do like the vertical stacking idea.
The vertical stacking is for malting, I think a shallow layer would be better for drying.

Re: Malting / Drying Table

Posted: Sun Feb 09, 2025 7:16 pm
by Fletching
shadylane wrote: Sun Feb 09, 2025 7:09 pm
Fletching wrote: Sun Feb 09, 2025 6:48 pm
The way I have it currently dried out my malt within 24 hours, so I was pretty pleased, but I do like the vertical stacking idea.
The vertical stacking is for malting, I think a shallow layer would be better for drying.
Okay, that makes sense! Thanks for the help.