Since the local brew shops are selling the French Oak spirals for @ $18 a pair, I started looking into alternatives.
The closest cooperage is about 45 minutes from here, and it was going to cost me $15 for each 5" x 48" board. That wasn't going to work for me either.
So, Yesterday, I went to Lowe's and bought a half barrel for $40. The employees there must have thought that I was nuts, because I took my time, inspecting each of the available barrels.
In the end, I ended up with a nice French oak barrel, that was used for wine aging by some wine cellar in California.
This is the barrel that I got: http://www.premierwinecask.com/catalogu ... tails&id=7" onclick="window.open(this.href);return false;" rel="nofollow
I took the barrel to my friend's shop, and had it apart in 5 minutes. Easy. Next, I began sawing the staves on the table saw, until I had some dimensional lumber, and the wine soaked inner wood and stained outer wood was gone.
I had bold plans to saw all of the wood into Pigroasters stick profile. I got lazy, and ended up sawing it all into 345 sticks, measuring 6" long x 3/4" tall x 3/8 wide".
It took me 2 1/2 hours total to do all this, and I am very happy with the amount of wood that I got out of my $40.
I hit 10 of the sticks with the MAP gas torch, and threw 5 of them into a 1 1/2 liter mason jar of Corn flake/Grape Nuts whiskey that I just got done distilling. It's coloring up nicely so far.
This weekend, I will toast it all in the oven to varying levels......when the wife goes shopping.

Well worth the effort.