Vacuum safety valve
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- Black Bull
- Novice
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- Joined: Fri Aug 16, 2024 11:54 pm
- Location: The Brew Room
Vacuum safety valve
Exploring options for an upgrade on my still.
I've seen multiple examples of boilers imploding after being turned off and operators forgetting to open to atmosphere.
I like making things idiot proof as I can be a pretty big one sometimes
That said, has anybody sucessfully made a spring loaded vacuum poppet valve ?
IE: like a PRV but in reverse ?
I've seen multiple examples of boilers imploding after being turned off and operators forgetting to open to atmosphere.
I like making things idiot proof as I can be a pretty big one sometimes
That said, has anybody sucessfully made a spring loaded vacuum poppet valve ?
IE: like a PRV but in reverse ?
I'm not fat, I'm in shape....Round is a shape
Getting old has whiskers on it !
Getting old has whiskers on it !
Re: Vacuum safety valve
I picked up a 1/2" Eastman and a 3/4" Watt vacuum breaker on Amazon for 22 bucks delivered. They both look like this one.
Tōtō
Tōtō
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Si vis pacem, para bellum
- jonnys_spirit
- Master of Distillation
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- Joined: Wed Oct 21, 2015 7:58 am
- Location: The Milky Way
Re: Vacuum safety valve
Good morning Black Bull -
Just a heads up that for safety reasons your boiler should always be open to the atmosphere otherwise you have a bomb full of alcohol.
The one caveat is running with a thumper where there's liquid-trap that can be significant between the vapor path and the atmosphere and turning off the power to the boiler will create a vacuum (sucking back any liquid from thumper to boiler) that can and will implode the boiler. Furthermore, if you're running with solids in the thumper like perhaps fruit pomace or grains then that return path can also become blocked.
With a thumper, it's highly recommended to have a physical vacuum release valve on the boiler/riser/lyne-arm that you always manually open when you remove power from the boiler. A manometer is also highly recommended so you can visually monitor the pressure in your boiler whether you have power applied or not.
In my opinion those two items are requirements to running with a thumper - not recommendations. Multiple thumpers require appropriate multiple vapor vacuum release valves and manometers.
Pot stills, flute trays/caps, packed CM/LM/CCVM columns are otherwise all open to the atmosphere either through a reflux path and/or product condenser and they need to be for safety. Narrow vapor paths can be easily blocked so beware.
For a thumper setup I would always include a manual ball valve that you can always physically open and direct the output (or input) of that path away from your operating location and any flame.
Cheers,
jonny
Just a heads up that for safety reasons your boiler should always be open to the atmosphere otherwise you have a bomb full of alcohol.
The one caveat is running with a thumper where there's liquid-trap that can be significant between the vapor path and the atmosphere and turning off the power to the boiler will create a vacuum (sucking back any liquid from thumper to boiler) that can and will implode the boiler. Furthermore, if you're running with solids in the thumper like perhaps fruit pomace or grains then that return path can also become blocked.
With a thumper, it's highly recommended to have a physical vacuum release valve on the boiler/riser/lyne-arm that you always manually open when you remove power from the boiler. A manometer is also highly recommended so you can visually monitor the pressure in your boiler whether you have power applied or not.
In my opinion those two items are requirements to running with a thumper - not recommendations. Multiple thumpers require appropriate multiple vapor vacuum release valves and manometers.
Pot stills, flute trays/caps, packed CM/LM/CCVM columns are otherwise all open to the atmosphere either through a reflux path and/or product condenser and they need to be for safety. Narrow vapor paths can be easily blocked so beware.
For a thumper setup I would always include a manual ball valve that you can always physically open and direct the output (or input) of that path away from your operating location and any flame.
Cheers,
jonny
————
i prefer my mash shaken, not stirred
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i prefer my mash shaken, not stirred
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Re: Vacuum safety valve
i may be wrong, but the 2 imploding boilers, that i've heard of, have been digiboil/brewzilla type boiler.Black Bull wrote: ↑Wed Aug 21, 2024 4:57 am Exploring options for an upgrade on my still.
I've seen multiple examples of boilers imploding after being turned off and operators forgetting to open to atmosphere.
I like making things idiot proof as I can be a pretty big one sometimes
That said, has anybody sucessfully made a spring loaded vacuum poppet valve ?
IE: like a PRV but in reverse ?
i think at least one of the cases involved leaving the output tube in the product after shutting down on a closed system without a breather.
my 2" modular set up involves a parrot, which has a breather in it, making implosions almost impossible.
thumpers require some attention to possible pressure problems for different reasons.
- Yummyrum
- Global moderator
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- Location: Fraser Coast QLD Aussie
Re: Vacuum safety valve
Nice Tõtō
Been thinking about something like that but didn’t know they were available .
My recommended goto .
https://homedistiller.org/wiki/index.ph ... ion_Theory
https://homedistiller.org/wiki/index.ph ... ion_Theory
Re: Vacuum safety valve
I use a PRV / vacuum relief combo unit on my boiler if I'm running a thumper.
https://a.co/d/9WrHxQO
You can get them a bit cheaper if you don't mind waiting for shipping.
https://a.co/d/9WrHxQO
You can get them a bit cheaper if you don't mind waiting for shipping.
- Yummyrum
- Global moderator
- Posts: 8640
- Joined: Sat Jul 06, 2013 2:23 am
- Location: Fraser Coast QLD Aussie
Re: Vacuum safety valve
Is 0.1-0.5 bar going to open before the contents of the Thumper gets sucked back to the boiler ?
My recommended goto .
https://homedistiller.org/wiki/index.ph ... ion_Theory
https://homedistiller.org/wiki/index.ph ... ion_Theory
Re: Vacuum safety valve
If you are electric, you could use a SS normally open solenoid valve to break the vacuum when you shut off, or lose, power to the element.
Re: Vacuum safety valve
I have a vacuum breaker that takes 1/2 PSI (0.035 bar) to crack open. I ran out of propane without noticing during a grappa run last year and sucked pomace into my steam boiler. 1/2" PSI corresponds to approximately 13 inches of lift.
Re: Vacuum safety valve
The 1/2" Eastman I was able to open with my lungs. No clue what it is officially rated at. I figure that should work. I also have a liquid manometer, a 0-3 psi guage for my boiler and a 0-15 psi guage to use on the boiler and steam generator, plus a 220° F alarm in case I ever fall asleep at the wheel.
Tōtō
Si vis pacem, para bellum
Re: Vacuum safety valve
1/2 bar is also available.tjsc5f wrote: ↑Wed Aug 21, 2024 1:38 pm I use a PRV / vacuum relief combo unit on my boiler if I'm running a thumper.
https://a.co/d/9WrHxQO
You can get them a bit cheaper if you don't mind waiting for shipping.
Trample the injured and hurdle the dead.
- Black Bull
- Novice
- Posts: 87
- Joined: Fri Aug 16, 2024 11:54 pm
- Location: The Brew Room
Re: Vacuum safety valve
Thanks guys.
Pretty much covered it,
I was thinking of using an old supercharger blow off plate backwards but seems you guys have presented easier options.
Pretty much covered it,
I was thinking of using an old supercharger blow off plate backwards but seems you guys have presented easier options.
I'm not fat, I'm in shape....Round is a shape
Getting old has whiskers on it !
Getting old has whiskers on it !