question about your "larger" fermenters

Any hardware used for mashing, fermenting or aging.

Moderator: Site Moderator

Post Reply
nodollas
Novice
Posts: 72
Joined: Tue Jan 10, 2012 11:22 am
Location: foothills

question about your "larger" fermenters

Post by nodollas »

I ferment in a approx. 40 gallon hdpe drum. It does the trick fine with plenty of head space.
here's the question.... how do you guys get it to your boiler? I know some have a valve close to the bottom but, how do you keep the grain and goop on the bottom from coming with? when I used smaller fermenters i would siphon it over being carefull as I got close to the bottom. Using the larger drum, i end up dipping it over withh a 2 quart pitcher which is a pain in the ass.
What am I missing here?
Karma is a Bitch.. But sometimes she puts out.
User avatar
Appalachia-Shiner
Swill Maker
Posts: 496
Joined: Tue Mar 24, 2015 6:21 am
Location: Appalachia

Re: question about your "larger" fermenters

Post by Appalachia-Shiner »

Well, I do the 2 quart dip, but you could elevate the barrel about a foot or so and put a plastic spigot about 10 inches from the bottom. I already have one....just not drilled the hole yet. Maybe make it 12 or 14 inches? From the bottom?
yakattack
Distiller
Posts: 1755
Joined: Sun Nov 16, 2014 5:37 am

Re: question about your "larger" fermenters

Post by yakattack »

I actually am converting one of my barrels today. I will take pics of the setup for you and post them.
HDNB wrote: The trick here is to learn what leads to a stalled mash....and quit doing that.
carbohydratesn
Swill Maker
Posts: 398
Joined: Tue Jan 20, 2015 6:37 am

Re: question about your "larger" fermenters

Post by carbohydratesn »

I keep my fermenters on small, sturdy tables that are maybe 1.5-2ft high. I use a 1/2'' hose to siphon it either into another, smaller fermenter to clear for a while off the grains, or directly into the boiler - same as what you did with smaller ones! You just have to be careful near the grain bed.

If the boiler is already set up far away from the fermenter, I'll siphon it into a 5gal bucket and carry that over, two or three times, to dump into the keg through a funnel.

It gets easier with practice. I'll be keeping an eye on this thread, though - particularly looking for a good valve to stick on the fermenter so I don't have to wrangle the siphon anymore :)
User avatar
bearriver
Master of Distillation
Posts: 4442
Joined: Fri Nov 22, 2013 10:17 pm
Location: Western Washington

Re: question about your "larger" fermenters

Post by bearriver »

I keep two 55 gallon fermenters on a work bench around 3 feet tall, with drain valves.

If you keep the valve above the lee's, you'll only pull cleared liquid. :thumbup:
User avatar
DAD300
Master of Distillation
Posts: 2842
Joined: Wed Mar 02, 2011 11:46 am
Location: Southern U.S.

Re: question about your "larger" fermenters

Post by DAD300 »

Siphon from 40 gallon to a five gallon bucket...until 40 is near empty.
CCVM http://homedistiller.org/forum/viewtopi ... d#p7104768" onclick="window.open(this.href);return false;" rel="nofollow
Ethyl Carbamate Docs viewtopic.php?f=6&t=55219&p=7309262&hil ... e#p7309262
DSP-AR-20005
User avatar
nerdybrewer
Distiller
Posts: 1642
Joined: Thu Jan 23, 2014 3:00 pm
Location: Pacific Northwest

Re: question about your "larger" fermenters

Post by nerdybrewer »

Electric pump, otherwise you have to carry it or have one container high enough above the other than the flow will empty the first into the second.
If both are at the same level you can't get more than half the liquid from one to the other using only gravity.
With an electric pump ($30 on ebay with free shipping) I just stick one hose in one container and the other in the next and flip the switch.
Still have to be careful of the yeast bed of course! Missed once and watch the pump suck up a load of goo, them had to clean it out. Yech!
Getting to old and arthritic to carry wash around, that's why God invented electricity!
Cranky's spoonfeeding:
http://homedistiller.org/forum/viewtopic.php?t=52975

Time and Oak will sort it out.
carbohydratesn
Swill Maker
Posts: 398
Joined: Tue Jan 20, 2015 6:37 am

Re: question about your "larger" fermenters

Post by carbohydratesn »

nerdybrewer wrote:that's why God invented electricity!
Yeah, but all she does with it is blowing up trees and burning down houses :P

A pump seems like a good idea, a peristaltic pump would be even better. One of those should be able to handle small amounts of grains without any trouble.
User avatar
nerdybrewer
Distiller
Posts: 1642
Joined: Thu Jan 23, 2014 3:00 pm
Location: Pacific Northwest

Re: question about your "larger" fermenters

Post by nerdybrewer »

carbohydratesn wrote:
nerdybrewer wrote:that's why God invented electricity!
Yeah, but all she does with it is blowing up trees and burning down houses :P

A pump seems like a good idea, a peristaltic pump would be even better. One of those should be able to handle small amounts of grains without any trouble.
I tried two of the drill motor driven pumps, just too weak for my needs.
That's why I bought a bigger electric motor driven pump, makes short work if it.
Cranky's spoonfeeding:
http://homedistiller.org/forum/viewtopic.php?t=52975

Time and Oak will sort it out.
User avatar
Truckinbutch
Angel's Share
Angel's Share
Posts: 8107
Joined: Sun Feb 03, 2013 12:49 pm

Re: question about your "larger" fermenters

Post by Truckinbutch »

I got my two 44 gal fermentors on raised roller platforms . Rack into 5 gallon buckets and let settle for 2-3 days then rack again to load the boiler . Killer on my damaged back but it makes good likker . That's worth the price .
If you ain't the lead dog in the team , the scenery never changes . Ga Flatwoods made my avatar and I want to thank him for that .
Don't drink water , fish fornicate in it .
User avatar
shadylane
Master of Distillation
Posts: 11497
Joined: Sat Oct 27, 2007 11:54 pm
Location: Hiding In the Boiler room of the Insane asylum

Re: question about your "larger" fermenters

Post by shadylane »

My ferments are usually 25 gallons total that gives me two still charges.
This is what I use to fill the still. A garden hose screws on to it.
Attachments
wayne pump (400x400).jpg
User avatar
shadylane
Master of Distillation
Posts: 11497
Joined: Sat Oct 27, 2007 11:54 pm
Location: Hiding In the Boiler room of the Insane asylum

Re: question about your "larger" fermenters

Post by shadylane »

I ferment in one cut down plastic barrel and rack in to another to let it settle for a day.
The pump can be slowly lowered so it doesn't disturb the sediment, it's almost as good a syphoning.
I'm a firm believer in piggy-back ferments and the sump pump will suck the liquid from the top of a grain bed pretty good
ipee7ABV
Rumrunner
Posts: 623
Joined: Fri Jan 06, 2012 9:01 pm
Location: chain o lakes

Re: question about your "larger" fermenters

Post by ipee7ABV »

I have a 3 gal pot I use to transfer to 5 gal bucket then siphon through a grain bag to catch floaters. 55 gal plastic drum 15.5 gal boiler.
User avatar
npstephe
Bootlegger
Posts: 124
Joined: Tue Oct 07, 2014 9:12 am

Re: question about your "larger" fermenters

Post by npstephe »

Subscribed.

I just got a 25 Gallon HDPE barrel and have used the scooping method 2x now. I was thinking about putting a valve around 12" up with maybe a SS hose or bazooka screen, but i'm leery to drill a hole into my brand new barrel. I also have two 12 Gallon HDPE barrels that I might use as a test first. I'm interested to see where this thread goes.
User avatar
Brutal
Distiller
Posts: 1352
Joined: Sat May 18, 2013 6:02 pm

Re: question about your "larger" fermenters

Post by Brutal »

Hey Shady what does that pump do when you get to the grain bed? Does it pump it, filter it, or clog?
Steam injection rig http://tinyurl.com/kxmz8hy
All grain corn mash with steam injection and enzymes http://tinyurl.com/mp6zdt5
Inner tube condenser http://tinyurl.com/zkp3ps6
User avatar
Truckinbutch
Angel's Share
Angel's Share
Posts: 8107
Joined: Sun Feb 03, 2013 12:49 pm

Re: question about your "larger" fermenters

Post by Truckinbutch »

I have a similar sump pump I use in various places on the farm and in the still house . I house it in a plastic cat litter bucket with holes drilled in the sides about 1" above the bottom . That keeps it from sucking up sediment .
If you ain't the lead dog in the team , the scenery never changes . Ga Flatwoods made my avatar and I want to thank him for that .
Don't drink water , fish fornicate in it .
User avatar
NZChris
Master of Distillation
Posts: 13923
Joined: Tue Apr 23, 2013 2:42 am
Location: New Zealand

Re: question about your "larger" fermenters

Post by NZChris »

I have a low spigot. When I open it the liquid filters itself through the grain bed. The first cloudy bit, I put back in the top. The next gallon goes into the still and the heat goes on. It always drains fast enough to fill the still before I have to put the head on.

By the time the first charge is finished stilling, the rest is in buckets waiting their turn and the fermenter is ready for whatever is next.
User avatar
shadylane
Master of Distillation
Posts: 11497
Joined: Sat Oct 27, 2007 11:54 pm
Location: Hiding In the Boiler room of the Insane asylum

Re: question about your "larger" fermenters

Post by shadylane »

Brutal wrote:Hey Shady what does that pump do when you get to the grain bed? Does it pump it, filter it, or clog?
At first I had a piece off SS wire mess over the inlet and it would plug up.
After taking the screen off the pump will suck all the liquid out of a UJ or SF and leave the grain behind.
When the pump starts running out of liquid, it will start surging and blow foam out.
Haven't tried to pump a mash since taking the screen off.
So I don't know if it will work, but it definitely would plug up with the screen on the intake when pumping a gooey mash.
pistachio_nut
Swill Maker
Posts: 219
Joined: Mon Jun 14, 2010 12:17 am
Location: Dark and rainy place

Re: question about your "larger" fermenters

Post by pistachio_nut »

I recently added a 55 gallon blue barrel to my collection of fermentors. Right now I have a googe's goo in about 40 gallons of the barrel. I have guests this week, so I'll probably fill it up to the 55 gallon mark with more water and sugar and give it another week to hit 18%.

That will charge my boiler three times, and give me enough left over to kind of do a spirit run with everything. Gotta make sure the wash is below 40% before I start the heat, but that would be a hell of a run. There would be 5.6 gallons of ETOH in that boiler, enough for probably seven or eight gallons of drinkable. I have not had the pleasure of having such a run yet. That would be in the neighborhood of 32 quarts of 160 proof good stuff. 2 1/2 cases.

Lord have mercy on me.

I use exclusively Ibanez siphons, Paiste 5 gallon buckets, ESP black rubber hoses, Harbor Freight castors, C&H cymbals, BIC lighters, Ball/Kerr/Atlas/Presto and all other Perfect Mason self-sealers, and exclusively E&J four-liter, two-finger-loop glass jugs, and #11 tapered corks.

Next stop for me is a trio of IBC totes. Two for fermentation, and one for cooling water. Dunno what I'll do with the 55 gallon barrel. I would like to ferment apple cider to make calvados, but you can buy a 275 gallon IBC tote of the juice as-is. I'd kind of rather buy the full tote and ferment the whole thing.
Not typically one to floss
goose eye
Master of Distillation
Posts: 2846
Joined: Wed Oct 25, 2006 3:19 am

Re: question about your "larger" fermenters

Post by goose eye »

Sump pump with 1 1/4 hose. Put sump pump in collinder an wrap
Screen wire round it if need be.

So I'm tole
Post Reply