Corny thumper

Simple pot still distillation and construction with or without a thumper.

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Corn Cracker
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Corny thumper

Post by Corn Cracker »

I thought I had seen a thread a while back about making a thumper from a corny keg.
I was going to use 1 of mine for this and was wondering how to get the quick connect fittings out of it so I can make those holes bigger to use for the in and out.
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
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Re: Corny thumper

Post by SW_Shiner »

Use a wrench/spanner and unscrew them.
Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

They weren't screw in. I used the cut off wheel on the grinder and a uni-bit (cone bit) to open the holes up to 1 inch
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
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Yummyrum
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Re: Corny thumper

Post by Yummyrum »

Pics are always handy . If not to help you , but the next fella that comes along .
Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

20250305_035842.jpg
It's gonna take a little love to get looking good but, there is my thumper in the making.
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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Yummyrum
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Re: Corny thumper

Post by Yummyrum »

Thanks for the pics Corn Cracker .

Looks like the beginning of a fine Thumper . :thumbup:
Should be a good match for a 15 -18 us gal keg boiler .
Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

What would be the better diameter for inlet and out, I was thinking of using 1inch pipe, or would ¾ be better or maybe a 1 inch inlet and ¾ out? Just getting opinions before I make it, I've got a couple of weeks before I use it.
It will be used with a 15g keg
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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Re: Corny thumper

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I'm going to go with 1 inch in and out, it was available and I don't want to wonder if I should have used 1inch instead of ¾. I'm hoping to get out today and work on it. I did grab some 1½ pipe but, I think it's too big use on the corney.

I am 2nd guessing using the quick connect ports as my in and out, too late now but......
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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Re: Corny thumper

Post by Corn Cracker »

I was able to spend a few hours in the garage this afternoon and got the corney thumper ready for soldering the down pipe and out. I need to get 2 1 inch unions to finish.
I don't know how the pics got mixed up, sorry
Attachments
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"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
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BlackStrap
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Re: Corny thumper

Post by BlackStrap »

Looks nice Corn Cracker.

My cornys use a rubber gasket to seal the main "lid".
How did you get around that?
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Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

There are silicone gaskets for them, I'll find it and post a link. I'm wondering about the pressure release valve, I'm sure it has a rubber o-ring. I'll check that tomorrow.
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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Re: Corny thumper

Post by Corn Cracker »

https://www.morebeer.com/products/corny ... 3d39c2c353

That's the first one that popped up
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
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Re: Corny thumper

Post by Corn Cracker »

20250406_205041.jpg
While looking at the prv in the lid, it occurred to me that that is the high part of the domed top of the corny, so I made that my exit spot. I had already made the holes on each side though so, I dropped a ¾ female adapter in there and brazed it, I'll get a ¾cap to block the inside.

I'm waiting on my 1 inch unions to get it all soldered up
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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Re: Corny thumper

Post by Corn Cracker »

I got my unions and got to work, I had a hard time with the brazing again but, I got it done. I will get pics up tonight when I get it all together and cleaned up.

I'm thinking about 3 inches off the bottom of the thumper for the end of the down pipe?
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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BlackStrap
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Re: Corny thumper

Post by BlackStrap »

I'm thinking about 3 inches off the bottom of the thumper for the end of the down pipe?
If you haven't got things together yet... I have mine as close to the bottom without touching.
My thinking is that the hot gasses coming over from the boiler will immediately start moving upwards. (heat rises)

Just my $.02

Stay Safe & Have Fun
BlackStrap
Most questions can be answered here http://homedistiller.org/ and here http://homedistiller.org/forum/viewforum.php?f=46

The one who cuts the firewood gets twice the warmth
Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

BlackStrap wrote: Tue Apr 08, 2025 3:06 am
I'm thinking about 3 inches off the bottom of the thumper for the end of the down pipe?
If you haven't got things together yet... I have mine as close to the bottom without touching.
My thinking is that the hot gasses coming over from the boiler will immediately start moving upwards. (heat rises)

Just my $.02

Stay Safe & Have Fun
BlackStrap
I lowered it to within an inch of the domed bottom
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
Corn Cracker
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Re: Corny thumper

Post by Corn Cracker »

It's almost complete, I need to get some fruit of some sort ferminting so I can run it with whatever fruit I'm using in it. For my corn and bourbon I'm not sure that I'll need to use a thumper. Either way, I'll always have it ready to go
"To ease the pressures of this world here's the way i got it figured, the thing to do for me and you is to drink lots of good corn liquor"
Buck Owens
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