NChooch's Carolina Bourbon

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DFitz
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Re: NChooch's Carolina Bourbon

Post by DFitz »

Finally got this mash mixed into the fermenter. Added another 10 gal of filtered water and three gallons of backset to get an SG reading of 1.072, adjusted for temp 1.075, A bit high. I'm not against adding more water

Image

The wash was a still bit suspended though as I had mixed getting ready to pitch yeat just about 1/2 hour prior to the reading had been 1.060 but with the temp adjust 1.064. I airated for about three hours trying to bring down the temp to add enzyme and yeast. It took well into this afternoon to get a positive iodine test. Didn't know I had to strain the muck out. :roll: Phuckin Newbs.. Geez

I'm pretty happy with the outcome, we'll see next week what unfolds.
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

Damn, last night, I tried some 1 year old that had a pound to rye (in addition to the 7# corm, and 3# barley) ...it was exceptional ....had that nice spicey rye taste ...had to have another just to make sure i wasn't imagining things. wow.
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Re: NChooch's Carolina Bourbon

Post by Fastill »

NcHooch wrote:Damn, last night, I tried some 1 year old that had a pound to rye (in addition to the 7# corm, and 3# barley) ...it was exceptional ....had that nice spicey rye taste ...had to have another just to make sure i wasn't imagining things. wow.
I've done it both with and without rye and I like with rye much better. Picked up 40 lbs of rye last week. Nice and plump grains, looks just about like brewers barley. Should last me all summer, if I can find some corn that is worth a crap. Last stuff I bought was all dust and cob. Cooked up a batch 3 weeks ago and got a nasty infection that I never had before. I cooked it but am keeping it out of my allgrain barrel because the infection smell came through in the distillate.
This recipe is going to be all I do this summer, using a no boil method. Hoping to fill a 15 gallon barrel by summers end.
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Re: NChooch's Carolina Bourbon

Post by Ack »

I did mine with 4# six-row, 4# rye and 8# cracked corn (plus a bit to make it over 50%!) - call it the Canadian Bourbon and I like it a lot, rye is great stuff... Gotta start doing some more push-ups so I can make this again... :ebiggrin:
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

Agreed, I've been thinking about doubling the rye (and subtracting a pound of corn) next time I do this mash.

so the grain bill would look like:
6 pounds cracked corn
3 pounds crushed malted 6-row barley
2 pounds crushed malted rye
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Re: NChooch's Carolina Bourbon

Post by DFitz »

Busy day yesterday. I got in and checked on my bourbon ferment and found it finished. This was just by taste. I wasn't expecting it to be done until today. I dropped the hydrometer into the fermenter and got a 1.0 reading and a smell of very strong wine. I was elated!

Image

I strained off the wort and filled the boiler. The wine smell was strong throughout the straining and had high hopes. Things looked real promising until at 2-1/2 gallons my abv started dropping. I stopped gathering low wines at 40% and put two half gallon jars of tails aside down to 20% for my next run.

I'm not sure why the low yield. I thought the conversion was complete. I was away during the last of the fermenting and cant figure why it completed so quickly. The aroma and flavor of the low wines collected were exactly what I was looking for in a bourbon I just didn't pull as much low wines as expected. I was hoping for close to 5 gallons.

I took advantage of the hot backset, dumped in another 32.5 lbs of corn to soak. I woke up this morning early and cooked off another batch of grain to ferment. The only thing I changed on this run was dumping the corn into the hot backset. I kept it at 140*F for about 6 hours then took it to 170 for a rest then took it to 200. I kept it there for an hour or so then h. This morning later it was still 140-145*F so I added the malt mixed it well, added the rye, then let it into the cooler for the day.

Hopefully this batch will yield a bit more spirits. At this rate I may be making bourbon all summer as well... :?
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

DFitz wrote:
I strained off the wort and filled the boiler. The wine smell was strong throughout the straining and had high hopes. Things looked real promising until at 2-1/2 gallons my abv started dropping. I stopped gathering low wines at 40% and put two half gallon jars of tails aside down to 20% for my next run.

I'm not sure why the low yield. I thought the conversion was complete. I was away during the last of the fermenting and cant figure why it completed so quickly. The aroma and flavor of the low wines collected were exactly what I was looking for in a bourbon I just didn't pull as much low wines as expected. I was hoping for close to 5 gallons.
Last I heard, you were doing a 20 gallon mash, if that's the case, I'd say you did well to get 2.5 gallons. :wtf:
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Re: NChooch's Carolina Bourbon

Post by DFitz »

NcHooch wrote:Last I heard, you were doing a 20 gallon mash, if that's the case, I'd say you did well to get 2.5 gallons. :wtf:
I did think all went well with the process. Just expected more low wines from stripping. Thats a lot of work for 2.5 gallons but no problem, I'll keep running this recipe for the collection till they quit sending me grain. I brought another 100lbs of corn and have more rye and barley yet. If need be I'll order more. It's a fine smelling and tasting bourbon so far straight off the spout.

Edit; after considering the abv of the wash at 8%-8.2% I wasn't far off my target. and yes, that comes out to 2.5 gallons.
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Re: NChooch's Carolina Bourbon

Post by pope »

You're definitely on track, DFitz. I go deeper into my tails on a stripping run, but that's just personal choice. You also don't necessarily have to collect your tails separately if you're going to have room for them in the pot for the spirit run, although you will see some small energy savings by not re-running the tails in the spirit run.

I think when you shift gears from a quick and easy sugar ferment and run to an arduous grain cook, mash, ferment, strain, and run, that it just seems like all the extra work should somehow result in more product. Fortunately while the hard work is not rewarded in quantity, nothing holds a candle to handmade all-grain bourbon.
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Re: NChooch's Carolina Bourbon

Post by DFitz »

eworthin wrote:You're definitely on track, DFitz. I go deeper into my tails on a stripping run, but that's just personal choice. You also don't necessarily have to collect your tails separately if you're going to have room for them in the pot for the spirit run, although you will see some small energy savings by not re-running the tails in the spirit run.
I was just going to dump the tails into my next stripping run.
eworthin wrote: I think when you shift gears from a quick and easy sugar ferment and run to an arduous grain cook, mash, ferment, strain, and run, that it just seems like all the extra work should somehow result in more product. Fortunately while the hard work is not rewarded in quantity, nothing holds a candle to handmade all-grain bourbon.
I hear ya there!
I just put another batch in the fermenter last night. Its bubbling away with a nice cap right about now. I have a mixer being built that will latch onto my BOP for the "arduous grain cook". I'm hoping that will be finished soon. Finding a good gear motor for a reasonable price seems to be a task in itself.

Another change will be my corn source. I think using feed grade corn is part of the problem with a good strong conversion. Theres a pop corn factory not too far from my home. I found a price of 57 cents a pound for large kernel pop corn. Now I just have to find someone to roll it. More Sugar!!I need more sugar... :lol:
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Re: NChooch's Carolina Bourbon

Post by pope »

Popcorn has been mentioned here on the forum before, and the general consensus seems that it's not the best grain for the job. I would stick with yellow dent corn. I want to say that white corn may have more potential sugar, but I can't put my finger on where I read that. Hopefully someone will chime in and confirm both of those points.

If you want higher abv wash you can just cut back your hydration ratio and build a steam wand to cook the corn (since it will be too thick to stir), but keep in mind that this may impact your flavor profile when you begin to attempt higher abv's. Typical beer gallonages commercially are 30-40 gallons per 56-lb bushel of grain, which is 1.87-1.4 lbs of grain per gallon, with 8-10% abv after fermentation.
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Re: NChooch's Carolina Bourbon

Post by DFitz »

Well then I'm just not getting enough conversion. I lowered my water content as low as I'd care to @ over 2lb. per gallon. This mixing was too tough for the trusty drill and I had to mix by hand. That was one tight mix I tell yah.. I'll take the suggestions you offered regarding step temps and go at it again.

Thanks.
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Re: NChooch's Carolina Bourbon

Post by Fastill »

DFitz wrote:Well then I'm just not getting enough conversion. I lowered my water content as low as I'd care to @ over 2lb. per gallon. This mixing was too tough for the trusty drill and I had to mix by hand. That was one tight mix I tell yah.. I'll take the suggestions you offered regarding step temps and go at it again.

Thanks.
If you can pull 5-6% out of an allgrain wash you are right on track. I am happy with 5% Potential ABV and estatic when I hit 6%. I am not greedy with allgrain. Don't care if I get full conversion, but usually do. Even when I don't, It is just grain that would normally be fed to my animals even if I didn't try to get any alcohol out of it. Nothing goes to waste.
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Re: NChooch's Carolina Bourbon

Post by blind drunk »

Nothing goes to waste.
Also, you can use the grain bed for some sugar head on top.
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

Fastill wrote: If you can pull 5-6% out of an allgrain wash you are right on track. I am happy with 5% Potential ABV and estatic when I hit 6%. I am not greedy with allgrain. Don't care if I get full conversion, but usually do. Even when I don't, It is just grain that would normally be fed to my animals even if I didn't try to get any alcohol out of it. Nothing goes to waste.
X2 here .....when I do this, it's not about the quantity
(...course I'd hate to go through the effort and end up with a couple sips of tails )
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Re: NChooch's Carolina Bourbon

Post by DFitz »

My efforts aren't so much about quantity as much as its getting as much about of the grain as possible. This next batch looks promising. I think I'll enjoy the AG process a lot more when I get a few more "tools for the trade". A proper mixer would be a great asset.
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Re: NChooch's Carolina Bourbon

Post by Barney Fife »

Keep in mind that feed corn isn't fresh, and it doesn't have the sugar content potential of fresh corn, so you're not going to see high ABV mashes. Like the others, I think you're doing great already; don't try to 'push' for more, because it isn't there.

And definitely start a sugarhead over the spent grains! Mmmmm....
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Re: NChooch's Carolina Bourbon

Post by rgarry »

Excellent idea. I was going to still this weekend and wasn't thinking of running a sugar head over the grain. The timing of your post is the best. I will follow what I do for UJSSM over the grains from this recipe. Thank you Thank you. Wonder how many others do this?
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Re: NChooch's Carolina Bourbon

Post by DFitz »

I've ordered more grain to continue these efforts. I have 2 batches left to run from my first order. One in the fermenter and one to be cooked off on Monday. I'm hoping this will yield me 7.5 gallons of low wines. I'll put these wines aside in my carboys I'm holding all the low wines in from this bourbon for an eventual spirit run.
Barney Fife wrote:Keep in mind that feed corn isn't fresh, and it doesn't have the sugar content potential of fresh corn, so you're not going to see high ABV mashes. Like the others, I think you're doing great already; don't try to 'push' for more, because it isn't there.

And definitely start a sugarhead over the spent grains! Mmmmm....
Living in an area surrounded by cornfields I think that my marginal extraction results can get better eventually. Let me do some reading and find out where I can find a better/fresher corn supply. Its all around me I just need to find it and get it. even if I have to dry it myself (this could be part of the problem) I'll get better results,,, eventually. :wink:
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Re: NChooch's Carolina Bourbon

Post by DFitz »

Finished stripping off a little over two and a half gallons off the second batch. All seems well with this run. I added this to the previous runs low wines and started another batch. Looking forward to an eventual spirit run... :thumbup:
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Re: NChooch's Carolina Bourbon

Post by rgarry »

I ran a double recipe and was able to get a 1/2 gallon of finished product that is oaking now. I let it clear before running and know this wasn't necessary but I needed the extra time to run it. I ran it really quick through my flute hopeing to get some extra flavor. It taste great before oaking, and I can't wait till it finishes. I think the next batch I will do a triple run (I have a good 20 gallon pot). It's a lot of work for 5 gallons but well worth it for 15-20 gallons.
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

rgarry wrote:I ran a double recipe and was able to get a 1/2 gallon of finished product that is oaking now. I let it clear before running and know this wasn't necessary but I needed the extra time to run it. I ran it really quick through my flute hopeing to get some extra flavor. It taste great before oaking, and I can't wait till it finishes. I think the next batch I will do a triple run (I have a good 20 gallon pot). It's a lot of work for 5 gallons but well worth it for 15-20 gallons.
Ya, the hearts are pretty tasty white, eh?
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Re: NChooch's Carolina Bourbon

Post by singlemaltluv »

Did my first stripping run on this (posted it in my first thread) and was quiet pleased with the results. Did make one mistake though, after airing and blending everything together I got a reading of 80% on the alcohol meter. Was a little disappointed at the results because I thought that the proof should have been a little higher. Let my sister tasted it and you should have seen the look on her face. She said that it was to strong and that she didn't like it. It wasn't until hours later that I realized that it was 80% (160 proof) and not 40% (80 proof) and diluted it to 65% and placed it on oak. Needless to say my sister want test my produce anymore :crazy: .
Just went out and bought a 22 quart pot to do this recipes again and again.
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Re: NChooch's Carolina Bourbon

Post by blind drunk »

Hey NChooch, sounds like you do a single run through your detuned bok. Am I right? Curious.
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

blind drunk wrote:Hey NChooch, sounds like you do a single run through your detuned bok. Am I right? Curious.
Hey BD, I've done that before, and it works pretty well, but i've been using a 3" flute for about a year, and that works better. Single run, low n slow. ;)
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Re: NChooch's Carolina Bourbon

Post by Stillfarmin »

So, I have 12 gallons of this in fermenters, and plan on making 12 more this week, doing a couple stripping runs, and a spirit run on my pot still. This is how mine went:

14 pounds cracked corn
3 pounds malted 6 row
3 pounds malted rye

Followed heating schedule, cooked corn for 1.5 hours at a simmer. Pre heated my mash tun with hot water, so the insulation was up to temp, added my malted grains when the corn temp was right around 150. Mashed that for 3 hours, cooled and pitched yeast around 90 degrees. SG was around 1.042. So under 6% by a couple hairs. Oh yea, threw some alpha amylase in the mash. Does adding some to the fermenter yield many more points, if you didn't add it to the mash, and assuming you didn't get complete conversion? I suppose it wouldn't hurt.... Looking forward to running this, and putting it away on some oak for a while.
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Re: NChooch's Carolina Bourbon

Post by NcHooch »

Ya SF ....that sounds like it went really smooth, and I know the rye is gonna add that little bit extra.
careful with the Oak ...and in a little time I'm sure it'll be great.
:thumbup:
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Re: NChooch's Carolina Bourbon

Post by Exem »

I am planning to make some bourbon following this recipe. I think I will have to use corn flakes as the only cracked corn avalable for me is feed corn, i am not sure if this will work. It might contain preservatives.
My plan is to use 60 percent of corn flakes, 30 percent malted barley and 10 percent malted rye.
If I mashed everything in a mash tun with a manifold on the bottom for 2 hours, do you think it would be possible to lauter the wort? It works perfect with 100 percent barley malt, 100 percent rye malt did not work at all for me, (everythinhg got stuck, could not separate the liquid from the grains using a manifold)

Fermenting on grains or off grains? Which gives better results?
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Re: NChooch's Carolina Bourbon

Post by rad14701 »

Exem wrote:I am planning to make some bourbon following this recipe. I think I will have to use corn flakes as the only cracked corn avalable for me is feed corn, i am not sure if this will work. It might contain preservatives.
We pretty much all use feed corn (dent) and don't have problems... Remember, any amounts of preservatives would be minimal because it could potentially end up in the human food chain... Any mold inhibitor will be diluted in enough water to not effect the yeast colony during the fermentation process...
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Re: NChooch's Carolina Bourbon

Post by chris_adams »

loooooks good to me! Imma try that on my next batch! :ebiggrin:
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