Glass Marbles for Reflux Column Structured Packing

Distillation methods and improvements.

Moderator: Site Moderator

Post Reply
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

Bagasso wrote:I thought the point to be taken away from this thread was that surface area isn't an indicator of how well a packing material performs.

Will scuffed marbles work better than smooth? Could be, but the point is that smooth seems to have worked surprisingly well despite their low surface area, when compared to SPP or SS scrubbies.

My layman's guess would be that it has to do with the materials mass and thermal conductivity.
Correct. the surface area of the packing itself (scuffed or shiny) serves to hold the liquid layer to form evenly and stay stable. A scuffed surface may indeed help to set and maintain that liquid layer under some conditions. It is the surface area of the outside of that liquid layer which is the important measure, but only if that is considered along with the available void-space which is also necessary for fractionation.

Working example:
Finely divided charcoal has a HUGE surface area/weight ratio. Think of it as infinitely small "marbles".
And it is useless as a fractionator packing material because the void-space is so tiny between all grains that capillary and viscosity effects cause a flow log-jam for both liquid AND vapour, because the liquid coating applied to the grains effectively closes all available void-spaces.
Exactly as MichiganCornhusker's sketches imply.
The bigger the marbles, the lower the ratio of surface area to void-space and the less you need worry about surface tension and viscosity effects clogging up that "breathing room".

Rad's contributions:
Rad's marbles experiments are beginning to give us a new, practical and comparative baseline for marbles and then onwards to all packing material studies, in HD-er terms too. He's already said that he intends to use identical conditions and compare scuffed marbles vs his shiny ones. If he sees any differences (and my bet is that he won't....) which become pronounced towards the "choking point" of operating range, the science-inclined amongst us will deduce that surface tension effects are an important consideration, and possibly viscosity too. I suspect that he is well away from closed voids (where such effects would be crucial).

Rad: will you give us detail on marble diameter and how many (or total Mass and individual mass) and the exact length and diameter of your column please? All of the previous work I've done along these lines was left behind as the property of my former employers....... my own current distilling prototyping doesn't involve a fractionating column.



The material's mass and thermal conductivity?
In a continuous distillation (don't bite me just yet!), all flow rates and temperatures are constant and no heat energy at all flows in or out of the packing material once it's "up to temperature", so both of these parameters are only important during the warm-up (stabilisation) phase.
In a more conventional (domestic) pot still, there is a very gradual change in these parameters, but I'd think that the change is so slow that, compared to the huge amounts of heat and mass transfer through the fractionator made between liquid and vapour across their contact surface area, it is unlikely to be too important.

It is the thermal and mass transfer across the contact surface area between the vapour and the liquid which determines all heat and mass exchange within the fractionator. The packing material will merely follow the gradual temperature changes which occur as the pot distillation progresses. Metal balls would change faster than glass balls, but once up to temperature, their contained heat is going nowhere, fast......
emptyglass
Distiller
Posts: 1543
Joined: Sat Oct 09, 2010 3:59 am
Location: Victoria, Australia.Usually the shed. Sometimes the cellar.

Re: Glass Marbles for Reflux Column Structured Packing

Post by emptyglass »

So what are you saying Roddy? Marbles are good or bad?
rad14701 wrote:The packed column section measures 30" and is completely filled with marbles with the exception of the top 1" and bottom 2" which have SS scrubber to hold the marbles in place during assembly and dis-assembly... I am using a concentric reflux condenser on top of my dual reducer LM head which has recently been fitted with an external reflux return tube, located on the back side and not visible in the picture below...
Just in case you missed this bit at the start of the thread.
You design it, I make it. Copper and Stainless. Down under. PM me.
rad14701
retired
Posts: 20865
Joined: Wed Dec 19, 2007 4:46 pm
Location: New York, USA

Re: Glass Marbles for Reflux Column Structured Packing

Post by rad14701 »

Roddy wrote:Rad: will you give us detail on marble diameter and how many (or total Mass and individual mass) and the exact length and diameter of your column please? All of the previous work I've done along these lines was left behind as the property of my former employers....... my own current distilling prototyping doesn't involve a fractionating column.
I have another topic which covers different types of column packing and the voidage ratio they possess... Standard marbles are 5/8" diameter here in the US... Mini's are ~1/2"/12mm...
Bagasso
Distiller
Posts: 1344
Joined: Sat Jun 20, 2009 2:09 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by Bagasso »

Roddy wrote:It is the thermal and mass transfer across the contact surface area between the vapour and the liquid which determines all heat and mass exchange within the fractionator.

I don't think so. It might be what determines the heat and mass exchange between the vapour and liquid but there must also be an exchange between the packing and the liquid which in turn effects the former. Remember that the liquid is flowing from a cooler part of the column to one where the packing is at a higher temperature which has to lead to an exchange.
The packing material will merely follow the gradual temperature changes which occur as the pot distillation progresses. Metal balls would change faster than glass balls, but once up to temperature, their contained heat is going nowhere, fast......
I think you are forgetting that heat transfer also occurs throughout the packing material so that the thermal conductivity of the packing material effects the gradient.
Last edited by Bagasso on Wed Aug 06, 2014 6:36 am, edited 1 time in total.
User avatar
DAD300
Master of Distillation
Posts: 2842
Joined: Wed Mar 02, 2011 11:46 am
Location: Southern U.S.

Re: Glass Marbles for Reflux Column Structured Packing

Post by DAD300 »

As rc22 is getting to, there is a huge difference between a column flooded with ETOH and a column flooded (puking) with MASH!
CCVM http://homedistiller.org/forum/viewtopi ... d#p7104768" onclick="window.open(this.href);return false;" rel="nofollow
Ethyl Carbamate Docs viewtopic.php?f=6&t=55219&p=7309262&hil ... e#p7309262
DSP-AR-20005
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

emptyglass wrote:So what are you saying Roddy? Marbles are good or bad?
The configuration which Rad has posted is obviously a very sound one: it combines excellent resolution and high output.
That is not to suggest that similar or even better optimisations cannot be made for many other packing choices. We simply don't know enough (yet) about how to take best advantage of their relative differences.
Which is intriguing to many of us!

The deeper issue is that we all discuss and understand WHY, so that we can incorporate the key elements of Rad's success into future designs/packing selection, improving the State-Of-The-Art knowledge base of fractionator design for everyone.
Rad's methodical approach has produced a due reward.
The next Key Learning will be (I think) the comparison of polished vs roughened-surface marbles, identical in all other respects.
mash rookie
Angel's Share
Angel's Share
Posts: 2228
Joined: Tue Dec 07, 2010 8:20 am
Location: Pacific Northwest

Re: Glass Marbles for Reflux Column Structured Packing

Post by mash rookie »

Where did this arrogant SOB come from? :crazy:

He assumes that only he understands distillation at a molecular level and you children should not discuss other issues until you prove your self to him. No discussing surface tension, reflux ratios, (distillation cycles), vapor throughput, hold back (flooding), BTU's and ABV. No, not much to consider with packings. SIT DOWN AND BEHAVE!

I doubt he has ever distilled anything past his bench top lab still while studying.

Goodness, I leave you guys alone for awhile and look what happens. Hey Crow, is that steam coming out of your ears?
Rad, you must be getting laid. You are turning into a softy.

Hi Guys :wave:
Last edited by mash rookie on Wed Aug 06, 2014 9:46 am, edited 1 time in total.
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

Bagasso wrote:
Roddy wrote:It is the thermal and mass transfer across the contact surface area between the vapour and the liquid which determines all heat and mass exchange within the fractionator.

I don't think so. It might be what determines the heat and mass exchange between the vapour and liquid but there must also be an exchange between the packing and the liquid which in turn effects the former. Remember that the liquid is flowing from a cooler part of the column to one where the packing is at a higher temperature which has to lead to an exchange.
The packing material will merely follow the gradual temperature changes which occur as the pot distillation progresses. Metal balls would change faster than glass balls, but once up to temperature, their contained heat is going nowhere, fast......
I think you are forgetting that heat transfer also occurs throughout the packing material so that the thermal conductivity of the packing material effects the gradient.
Once the fractionator is brought up to working temperature, there is only an extremely gradual change in temperature as the distillation progresses (and then only in a pot still). If you consider the marbles to be in layers over the length of the fractionator, there is only a miniscule temperature differential between any two layers, so the scope for thermal energy to be transfered by the liquid-to-liquid (or vapour-to-vapour for that matter) or even the edge contact between individual marbles is miniscule in comparison to the substantial energy and mass exchange between liquid and vapour within the area they contact each other. At each layer, the marbles, the vapour and the liquid are essentially at the same temperature. The quantity of energy required to "throw" molecules from vapour-to-liquid or liquid-to-vapour across their contact area is massively larger at the tiny thermal differentials involved.
Hold fire for more detail on how this happens (I'm about to post on the underlying importance of such factors, separately.)
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

mash rookie wrote:Where did this arrogant SOB come from? :crazy:

He assumes that only he understands distillation at a molecular level and you children should not discuss other issues until you prove your self to him. No discussing surface tension, reflux ratios, (distillation cycles), vapor throughput, hold back (flooding), BTU's and ABV. No, not much to consider with packings. SIT DOWN AND BEHAVE!

I doubt he has ever distilled anything past his bench top lab still while studying.

Goodness, I leave you guys alone for awhile and look what happens. Hey Crow, is that steam coming out of your ears?
Rad, you must be getting laid. You are turning into a softy.

Hi Guys :wave:

Hi mash rookie.
Don't sit on the fence!
I thought we were distilling alcohol, not vitriol?
Last edited by Roddy on Wed Aug 06, 2014 10:42 am, edited 1 time in total.
Bagasso
Distiller
Posts: 1344
Joined: Sat Jun 20, 2009 2:09 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by Bagasso »

Roddy wrote:Once the fractionator is brought up to working temperature, there is only an extremely gradual change in temperature as the distillation progresses (and then only in a pot still).
You keep saying this while you also seem to be acknowledging that Rad's results disprove that.

The temps may be miniscule but, according to Rad's observations, they or something other than surface area is making a difference.

Theory and formulas are fine but you have to accept that when the rubber meeting the road gives contradictory data, it's time to revise.
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

Bagasso wrote:
Roddy wrote:Once the fractionator is brought up to working temperature, there is only an extremely gradual change in temperature as the distillation progresses (and then only in a pot still).
You keep saying this while you also seem to be acknowledging that Rad's results disprove that.

The temps may be miniscule but, according to Rad's observations, they or something other than surface area is making a difference.

Theory and formulas are fine but you have to accept that when the rubber meeting the road gives contradictory data, it's time to revise.
Huh?
State your counter-theory and I'll respond.
In particular, show how you feel that Rad's results show divergence from" Langmuirian" vapour/liquid molecular exchange being by far the predominate action involved.
And please, don't treat this discussion as an argument!
We are exchanging both knowledge and opinion, that's all.
:)
Bagasso
Distiller
Posts: 1344
Joined: Sat Jun 20, 2009 2:09 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by Bagasso »

Roddy wrote:Huh?
Marbles with less surface area work better than SS scrubbies with greater surface area. That is what I got from the OP.
User avatar
bearriver
Master of Distillation
Posts: 4442
Joined: Fri Nov 22, 2013 10:17 pm
Location: Western Washington

Re: Glass Marbles for Reflux Column Structured Packing

Post by bearriver »

Roddy, you might consider starting your own thread so you can get to whatever point it is your trying to make. It doesn't seem that this is the thread to do it in. That is unless you plan on posting data you have collected from actually using marbles...?

Good to hear from you Mash Rookie. The original cast sure misses ya!
User avatar
still_stirrin
Master of Distillation
Posts: 10371
Joined: Tue Mar 18, 2014 7:01 am
Location: where the buffalo roam, and the deer & antelope play

Re: Glass Marbles for Reflux Column Structured Packing

Post by still_stirrin »

FYI - I just picked up "Decorative Glass Marbles" p/n 726273, 2 lb for $2.99 at Hobby Lobby. These are spherical (not those flattened glass vase-filler type) clear glass approximately 1/2" diameter.

My 2" x 39" column required just under 3 bags (~6 lb.) to fill. I washed them good with water to rinse the 'store dust' off of them. I'll rinse with an alcohol run tomorrow.

They're a lot cheaper than copper scrubbies, or even stainless steel scrubbies, for that matter. And if they work like posted, I will be tickled. We'll see how they go.
My LM/VM & Potstill: My build thread
My Cadco hotplate modification thread: Hotplate Build
My stock pot gin still: stock pot potstill
My 5-grain Bourbon recipe: Special K
User avatar
DAD300
Master of Distillation
Posts: 2842
Joined: Wed Mar 02, 2011 11:46 am
Location: Southern U.S.

Re: Glass Marbles for Reflux Column Structured Packing

Post by DAD300 »

Rad has stock in a new marble company....

Roddy is starting an SPP mill and will get to it in 52 more posts...or as soon as he and Rad close the deal on the marketing of the SPP!

All good...

But guys...the HETP of all the hobby substrate Packing's has been set for years. This is as bearriver said...where are we going.

I'm sure someone can get azeo from paper clips as packing. And I don't doubt you can get azeo from glass marbles.

I asked for speed of take off on the first page.

Or are you about to rewrite and publish new calculators on the home pages?
CCVM http://homedistiller.org/forum/viewtopi ... d#p7104768" onclick="window.open(this.href);return false;" rel="nofollow
Ethyl Carbamate Docs viewtopic.php?f=6&t=55219&p=7309262&hil ... e#p7309262
DSP-AR-20005
googe
retired
Posts: 3877
Joined: Wed Jun 20, 2012 6:53 pm
Location: awwstralian in new zealund

Re: Glass Marbles for Reflux Column Structured Packing

Post by googe »

Yes dad!. why do we discuss these issues?, is it so we can say we can achieve high ABV?. A better way would be to have have comparative figures from our own runs together, eg: my still with this packing does this, and with this packing it does that. We all run differently and have different stills. I would have included how your still performs with other packing to rad, to compare?.
Here's to alcohol, the cause of, and solution to, all life's problems.
"Homer J Simpson"
waster
Bootlegger
Posts: 102
Joined: Wed Aug 06, 2014 1:55 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by waster »

Rad--thanks for starting this topic--really interesting. Dragged me out from lurking.

I wanted to buy som 5-6mm glass marbles, but the cheapest I could find were $10/#, and I would need 2.75L = 4.8Kg = 10.5# of them. So instead I spent $35 and got Crystal White 1/4" Eco Fire Glass, which is made from tumbled glass chunks, tempered. Because they are not perfect spheres, the void will be less optimal (ie, less than the 26% void for perfect spheres in very large column).
fireglass-eco-white.jpg
fireglass-eco-white.jpg (12.2 KiB) Viewed 5143 times
I'm hoping that the smaller diameter = higher surface to volume ratio = better product. It also appears that these may not need etching, since they are not very smooth (but we'll see when they arrive).

Comments or suggestions?
Hound Dog
Master of Distillation
Posts: 3002
Joined: Wed Jul 31, 2013 4:45 pm
Location: Hounds Hollow, VA

Re: Glass Marbles for Reflux Column Structured Packing

Post by Hound Dog »

bearriver wrote:Ordering these "peewee" marbles now: https://www.moonmarble.com/p-2087-clear-peewees.aspx" onclick="window.open(this.href);return false;" rel="nofollow
Moonmarble.com wrote:These clear marbles are approximately 12mm or 1/2" in diameter. They are sold by the pound or in an 1000 count bag. The 1000 count is an approximate amount and can weigh anywhere between 5 and 7 pounds depending on the color and size of the marbles.
Hopefully they will get here before I do my next deal here in a few day, so I can test them. I have no Idea how much to get, so will start off with one bag of 1,000. Math wasn't my strongest subject...
Hey Bear, how far did the bag of 1000 get in your column? Like you I have no clue how to figure how many it will take. You go first and then I can cheat and copy from you! :D Reminds me of school! I am with your line of thinking though, I don't have any practical input and all this scientific mumbo jumbo gets nowhere until I taste the liquor coming out the pipe and compare it to what I have been brewing.
LM Still Operating Instructions
Cranky's New Distiller's Advice
Using Google Search

Drinking Rum before noon makes you a Pirate not an alcoholic.
Roddy
Novice
Posts: 57
Joined: Mon Jun 09, 2014 7:52 am
Location: UK perhaps

Re: Glass Marbles for Reflux Column Structured Packing

Post by Roddy »

DAD300 wrote:Rad has stock in a new marble company....

Roddy is starting an SPP mill and will get to it in 52 more posts...or as soon as he and Rad close the deal on the marketing of the SPP!

All good...

But guys...the HETP of all the hobby substrate Packing's has been set for years. This is as bearriver said...where are we going.

I'm sure someone can get azeo from paper clips as packing. And I don't doubt you can get azeo from glass marbles.

I asked for speed of take off on the first page.

Or are you about to rewrite and publish new calculators on the home pages?
LOL!!!
:ebiggrin: :clap:
No Rule says we can't have a laugh as well!

SPP:
I've both built and managed the industrial evaluation, and use, of SPP's and most other packing materials for fractionators. I have no past, present or future interest in their production or sale. They form no part of my own current home distilling either.

HETP:
HETP is the accepted way to express the relative resolving capability of different packing materials (and other resolving structures) by comparing them to a single, simple tray. It does that very well and is generally regarded as a useful standard;for expressing relative resolving power, height of packing, and nothing else.

Those who rely solely on HETP characteristics to design a fractionator very often get surprised by poor throughput. Mostly because their design took little or no account of throughput requirements. They mistook the scope of HETP, that's all. And a majority of stillers do that.

But not Rad.
I have absolutely no doubt that Rad realised from the outset (by science, craft or experience is irrelevant.....) that high surface area of packing (alone) was not going to produce his desired result.
He took a structured approach to study the behaviour of his still and used, frankly, the simplest (and most regular in shape and many characteristics) packing material possible. He's found that he can achieve comparatively outstanding resolution and throughput.
More importantly, he's highlighted to us all (even the Luddites who resist change and awareness of such things to the maximum) that taking proper account of all aspects involved is a big help to realising a superior design and he is now in the process of studying (one by one) other factors which he feels may, or may not, affect his set-up.
Not because he needs an extra 1% of either purity or throughput.
Because "it's there" and he wants to know how and why it works!

That is quality craft, quality science and quality use of experience, in my book.

Azeo:
with a long enough fractionator, you can get azeo with no packing at all.......

Major "Key Learning" so far from Rad's disclosures?
A deliberate design balance between a generated surface of liquid and its contact area with the passing vapour works.
Reliance on the surface area of packing material alone omits at least 50% of the necessary parameters for a quality fractionator design.
User avatar
thecroweater
retired
Posts: 6104
Joined: Wed Mar 14, 2012 9:04 am
Location: Central Highlands Vic. Australia

Re: Glass Marbles for Reflux Column Structured Packing

Post by thecroweater »

Holy crap your arrogant tone really knows no bounds but thanks for explaining those every day terms to us as we all had no idea what we have been talking about all this time :roll: . It may well consummately astonish you to find that in fact most members don't in fact miscomprehend the metage that is "hight equivalent theoretical plates" and be further astounded to learn that most peoples stills in fact ain't crap and don't run poorly
Point of order a "fractionator" is not necessarily a still so perhaps if the term "still" is too far beneath you I would most cordially suggest the term mass transfer apparatus may suit your disposition quite accurately, further more I would like to bring to attention that a luddite would allude to a method of thinking unable to change or except an opposing view from an archetypical concept eg someone who states that a mathematical equation developed in 1916 is the only thing effecting fractioning in distillation or that only the very surface of a liquid is affected upon by contact of vapour as if a more voluminous bath would some how be static. One holding such a view would be would be determined by me as very likely a luddite :moresarcasm:
Those who would give up essential Liberty, to purchase a little temporary Safety, deserve neither Liberty nor Safety. Benjamin Franklin
User avatar
bearriver
Master of Distillation
Posts: 4442
Joined: Fri Nov 22, 2013 10:17 pm
Location: Western Washington

Re: Glass Marbles for Reflux Column Structured Packing

Post by bearriver »

@HoundDog Have not got them yet. Had to do a run yesterday, so I'll have to wait on the results till my next one in 1-2 weeks. I'll post the total volume when they get here, or at least PM it to you.
rad14701
retired
Posts: 20865
Joined: Wed Dec 19, 2007 4:46 pm
Location: New York, USA

Re: Glass Marbles for Reflux Column Structured Packing

Post by rad14701 »

Let's try to keep it somewhat civil, folks...

I would refer everyone to read my first post in this topic where I stated:
I have always considered marbles to be underestimated as far as their effectiveness as structured packing
Checking the parent site one might surmise that marbles wouldn't be worthwhile from a purity standpoint... I have always disagreed but never did any testing to prove out my stance...
That pretty much sums it up... Do I want to delve into the intricate science behind every aspect of this...??? No... Are marbles the best structured packing for all reflux columns...??? Probably not... Do I think some members of the HD community can improve the performance of their stills by using marbles...??? Yes, but probably not for all who try them...

And, yes, I do continue to keep making incremental improvements to my primary reflux column rather than starting over from scratch, because that's how I like to do things... Even with every modification I've made to it, I can still revert it back to its original configuration if I so desire... At some point I may eventually do a comparison from the original to the fully modified version, for shits and giggles... Sometimes it's good to reflect back on where we came from... But just for this particular still, in this instance, not all the way back to my first pot still from back in the 1970's...
waster
Bootlegger
Posts: 102
Joined: Wed Aug 06, 2014 1:55 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by waster »

Rad,
have you tried Raschig rings? Ceramic rings should address some of the practical shortcomings of marbles, specifically:

1. Common marbles are too big. OK, I know this is an overstatement, but a quick check of laboratory supply companies on the web shows that they all carry glass marbles, but that 4-8mm is the sweet spot. Most American marbles are 5/8 or 1/2". The problem with marbles than size is that they won't pack well into a 2" or smaller column, so there will be extra voids along the walls. For Rad 1.5" column or my 2" column, I would guess that D/10 = 4-5mm would be perfect. The 6mm glass I ordered is close, but 6mm-8mm ceramic rings are available. 5/8 marbles might be fine in a 4" column....

2. Marbles usually have smooth, hydrophobic surfaces. We want a nice layer of moisture on the packing. Unlike metal packings which can be pickled in medium-dangerous acids, glass needs HF, which is something I would never do at home--its dangerous stuff. Or you could tumble with and abrasive grit. Ceramic rings come with a rough, easily wetable surface.

3. Marbles have minimum surface to volume. This is remedied by going smaller, but 3-4mm glass is hard to find and expensive. I found myself on Czech bead making sites for an hour yesterday. Rings are hollow, lots of surface.

The long and the short of it: I would guess that Rad's results (purity+throughput) should be obtainable from ceramic rings. Surely someone must have been quietly and happily using rings for the past few years while other packing fads came and went..... Regardless, see what came in the mail today:
Old-fashioned Raschig rings.
Old-fashioned Raschig rings.
The rings above the tape are wet--they hold a surface layer of water well. They are bigger than I'd like, but not too bad. If they don't pack well, I'll hit a few with a hammer and mix them in ("saddles?"). Rad, I've seen you recommend slight backpressure for those testing scrubbie packing. With your marbles, do you feel any backpressure when blowing? Do you think the same rule applies? Do the lava-rock or scoria people follow the same rule of slight backpressure?

My apologies if rings are considered off-topic.
heartcut
Master of Distillation
Posts: 2781
Joined: Tue Mar 29, 2011 9:31 am
Location: Houston, Texas

Re: Glass Marbles for Reflux Column Structured Packing

Post by heartcut »

This is fun. Welcome back, MR!
heartcut

We are all here on earth to help others; what on earth the others are here for I don't know.

W. H. Auden
Bagasso
Distiller
Posts: 1344
Joined: Sat Jun 20, 2009 2:09 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by Bagasso »

Might be a good idea to search for frosted glass rings/beads/donuts instead of marbles for something smaller and with the desired finish.
mash rookie
Angel's Share
Angel's Share
Posts: 2228
Joined: Tue Dec 07, 2010 8:20 am
Location: Pacific Northwest

Re: Glass Marbles for Reflux Column Structured Packing

Post by mash rookie »


SPP:
I've both built and managed the industrial evaluation, and use, of SPP's and most other packing materials for fractionators. I have no past, present or future interest in their production or sale. They form no part of my own current home distilling either.
HETP:
HETP is the accepted way to express the relative resolving capability of different packing materials (and other resolving structures) by comparing them to a single, simple tray. It does that very well and is generally regarded as a useful standard;for expressing relative resolving power, height of packing, and nothing else.

Those who rely solely on HETP characteristics to design a fractionator very often get surprised by poor throughput. Mostly because their design took little or no account of throughput requirements. They mistook the scope of HETP, that's all. And a majority of stillers do that
I think this guy knows how to cut and paste. I have read these exact words somewhere in a text.
The majority of distillers don't know or care what HETP's or throughput means but can make the best stuff ever tasted. There are some very smart and talented men on here. Show a little respect. They don't care if you have "Managed industrial evaluation" or just jerked your pud.

Come on back when you are ready to move up to hobby scale and away from your text book.
woodshed
Master of Distillation
Posts: 2970
Joined: Tue Aug 27, 2013 5:21 pm
Location: Pagosa Springs,CO

Re: Glass Marbles for Reflux Column Structured Packing

Post by woodshed »

Well said mash rookie.
Dan P.
Distiller
Posts: 1085
Joined: Thu Jul 29, 2010 7:24 am
Location: The Islands

Re: Glass Marbles for Reflux Column Structured Packing

Post by Dan P. »

If I'm not mistaken "Roddy" was kicked of AD forums due to prolonged trolling under the name "Adonis".
That was two years ago.
rad14701
retired
Posts: 20865
Joined: Wed Dec 19, 2007 4:46 pm
Location: New York, USA

Re: Glass Marbles for Reflux Column Structured Packing

Post by rad14701 »

waster wrote:Rad,
have you tried Raschig rings? Ceramic rings should address some of the practical shortcomings of marbles, specifically:

<SNIP>

The rings above the tape are wet--they hold a surface layer of water well. They are bigger than I'd like, but not too bad. If they don't pack well, I'll hit a few with a hammer and mix them in ("saddles?"). Rad, I've seen you recommend slight backpressure for those testing scrubbie packing. With your marbles, do you feel any backpressure when blowing? Do you think the same rule applies? Do the lava-rock or scoria people follow the same rule of slight backpressure?

My apologies if rings are considered off-topic.
Not off-topic at all, really... No, I haven't tried Raschig rings as they are somewhat pricy and I like using common items that are readily sourced locally... If I could make my own using a Play-Doh machine or pasta maker I might be interested in doing so... Proper materials and heat treating would be required, however...

As for the backpressure issue, no, with marbles there is virtually no backpressure but it really isn't needed... With scrubbers, on the other hand, in order to attain enough surface area and density you may need to pack more in and that can cause choking and flooding problems... It is for that reason that we use the "breathe through" test for density... And that density also helps maintain the needed temperature gradient by increasing thermal mass... This all happens more naturally with marbles just as long as they aren't too big...

Hope that covered everything...

And, for the record, my column is a miniscule 1.25", not 1.5"... If 5/8" marbles aren't too big for that then they won't be for 1.5" or 2" columns either...
waster
Bootlegger
Posts: 102
Joined: Wed Aug 06, 2014 1:55 pm

Re: Glass Marbles for Reflux Column Structured Packing

Post by waster »

Rad, thanks for the reply. I've been scouring the website and searching to find an actual comparison of high thermal mass packing (ceramic rings, marbles, scoria) to scrubbers. Lots of people appear to have used HETP arguements to promote scrubbers, but I haven't found someone doing what you did: try both in the same column and see what works better. Anyone wants to point me to something like this: thanks!

I paid $35 for 5L of rings, enough for two 2"x36" columns. Its no SPP! The rings are sold in any aquarium shop. I was there to buy marbles, but anything but 5/8" are more expensive than the rings.
Post Reply