my cooling water solution

Anything cooling/condenser related.

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just-a-sip
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my cooling water solution

Post by just-a-sip »

so i know that this topic has been touched on a bit from time to time. some have mentioned refrigeration units, some air conditioners, and an assortment of solutions that have been disregarded or failed. for whatever reason this hasn't been tried or revised im here to say that not only does it work it works better then i imagined. bellow you will find a sort of explanation and instruction along with some tips tricks and some down sides to this process.

also if your wondering where the idea came from it actually came for a forum on growing illegal plants. (no i don't grow or smoke it came up in an internet search.)

first you need yourself an old used air conditioner rated to the highest BTUs you can find without spending a bunch. this guy was gotten from Craigslist for $25.
20130905_133838.jpg
remove the front panel and filter screen
20130905_134929.jpg
*Note* there is a little white wire you can see on the front between the plastic slats, this is the temp probe for the controller and should be removed from the front of the unit. do not cut or unplug this wire but rather tuck it away within the unit

now find all the screws that attach the housing and go ahead and remove them as well as remove the outer housing and foam ducting that directs the air.
20130905_135326.jpg
*Note* you may have to remove the controller or loosen it to allow the housing to be removed, as it may be connected to the plastic
20130905_135258.jpg
now from here you have access to the cooling coils (the front facing radiator) it will be connected to the condensing unit within the system.
for the following steps be sure to exercise extreme care and be as delicate as you can to not kink or break an cooling lines.

now go ahead and locate the coil of excess cooling line ( every unit has some additional line for whatever reason.) and clip the wire ties to allow you to extend them
20130905_135531.jpg
you should now have everything ready to begin extending and removing the cooling coils and radiator. be sure to use your hands along the lines to make gradual sweeping bends rather then sharp pinpoint ones to ensure you don't kink or bend
20130905_135915.jpg
out of space for pics one sec...
Last edited by just-a-sip on Sat Oct 12, 2013 2:04 pm, edited 1 time in total.
Just-A-Sip
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Re: my cooling water solution

Post by just-a-sip »

20130905_135908.jpg
now you can place the cooler into the water and re install the housing for a cleaner look or run it without the housing.
20130905_142518.jpg
20130905_143602.jpg
here is where i will give some notes.
besides for having to be cautious of not damaging any lines you must understand that the cooling coil is made from aluminum fins and will rust. you cant really do much about this but i will say mine has been submerged for a few months now without any issues

as for cooling abilities: i had a garage at 90 degrees that got way up there as my electric boiler was running add to this the fact that my flute was throwing 5500watts into my cooling water tank upon water return this thing running about 10 min prior start up and all during the run managed to keep my take at 78*f without any problems

i dont have any pics of the finished product yet but i added ducting tot eh back side to vent out all hot air it made the garage much more enjoyable so dual purpose.

and there you have it water chiller for under 30 bucks
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Odin
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Re: my cooling water solution

Post by Odin »

Wow! I need to read this again.

Ehm ... so you are heating up your garage, right? With the excess heat from the cooling water being cooled in the A/C unit? I mean, the heat has to go somewhere ...

Odin.
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Re: my cooling water solution

Post by just-a-sip »

Not exactly. ... yes the water gets hot and and creats excess heat in the garage. As does the boiler itself. The AC cooler chills the water. The heat is placed back into the the garge where it gets unbearable but I retrofitted an exhaust system for the AC to vent out the hot air coming out the heat exchanger on the rear or the unit. This vents out the ggarage door (slightly cracked) so now I have a chiller that vents hot air and the blower acts as a strong fan blowing slightly chilled air so all in all my garage stayed around 80ish and the water almost matched
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Odin
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Re: my cooling water solution

Post by Odin »

Just so I understand.

An A/C has two units. One inside, collecting warm air (energy). Another one outside, where the energy is dissapated and heat is lost. You keep the second part in place, open the first part, connect a tube and submergable pump to the ... inlet cooling pipe? And then start: 1. your pump, that is submerged in the cooling water; 2: the A/C unit, transferring heat from the water to outside.

Odin.
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Re: my cooling water solution

Post by lampshade »

just-a-sip wrote:so i know that this topic has been touched on a bit from time to time. some have mentioned refrigeration units, some air conditioners, and an assortment of solutions that have been disregarded or failed. for whatever reason this hasn't been tried or revised im here to say that not only does it work it works better then i imagined.
Love your ingenuity. :clap:

What are the pros and cons to using an air conditioner vs. a simple radiator?

One possible pro is the price. For $25 you get a radiator, fan, and controller; all connected together in a nice looking housing.
One con: It costs more electricity to run an air conditioner than just a radiator+fan -- for the same cooling capacity -- due to losses and the laws of thermodynamics.

One suggestion: Can you extend the cooler lines so that the air conditioner is located at a distance away from the water. If you did that, you could place the air conditioner in a window and pump the heat outdoors.
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Re: my cooling water solution

Post by just-a-sip »

lampshade wrote: Love your ingenuity. :clap:

What are the pros and cons to using an air conditioner vs. a simple radiator?

One possible pro is the price. For $25 you get a radiator, fan, and controller; all connected together in a nice looking housing.
One con: It costs more electricity to run an air conditioner than just a radiator+fan -- for the same cooling capacity -- due to losses and the laws of thermodynamics.

One suggestion: Can you extend the cooler lines so that the air conditioner is located at a distance away from the water. If you did that, you could place the air conditioner in a window and pump the heat outdoors.
lets see pros and cons of this over a radiator. well first the obvious is that water doesn't go through a radiator, as the cooling coil goes in the water reservoir so depending on your pump head or flow rate this could make things easier. cost is not actually a pro as this will cost more to run then a fan with radiator (depending on your fan) but i will say it is much more efficient. having finally tried that rout i can attest that i was able to maintain cooler temps longer with this method over the radiator method.
another pro (at least for me) was the ability to pull the heat and moisture created from a warm reservoir out of the garage though the ducting on the back.
another pro that i have not tested yet but most definitely will be when its truly hot is adding the swamp cooler back but rather then using the cheap fan i had i will use the flower on the front of the AC unit which blows far more air and should provide a better prechill to the water returning so that the chiller will have no problems what so ever on long runs.

now to address the cooler line thing.. this is a big YES AND NO you see the lines have limited length, as you can see in the pics above. it is also a closed system so if you were to cut into he lines to solder an extension you would lose all the coolant and not have a way to refill. however there was a forum i came across that had an individual who was able to instal a refill valve onto the compressor after extending the lines and refilling and pressure testing the system. now i will say that this person was in the refrigeration and AC industry and said had he not had the know how and parts and tools this sort of project would not even be in the ball park as cost effective. something in the neighborhood of 2-3 hundred dollars to modify a $20-$30 AC. but like i said you can simply do as i did and add some make shift flex ducting to the rear to vent. now i dont have a pic of the final set up as i don't need it due to cooler weather (maybe next summer) but i will post pics of how i made this easier to manage.

first was to give my cooling reservoir some wheels
20130906_110051.jpg
next was to give it a top with an opening for the radiator to pass into the reservoir
20130906_110047.jpg
20130906_111046.jpg
now all you have to do is place the ac on the top and wheel it out when its time to run. i plug it and let it prechill my cooling water as im filling my keg and getting things ready.

now i only had one chance to test it at the crazy temps we were having because now its much much much cooler outside and any further testing would not be a good control group. but in the one run i did, i will say again that it was 103ish in my garage and my reservoir was 150ish at the peak of my run. i was pumping about 3500 watts or so into my rig once dialed back from the full 100% to get it up to temp and at that these temps my old system just wasn't keeping up. i would start getting a vapor bypass when i was in full reflux. this thread i made can explain all the tricks i had tried to get my water to cool. http://homedistiller.org/forum/viewtopi ... =2&t=41660. but this time it was still blistering hot outside, but due to the AC pumping out all the hot air it was a manageable 80*F and the water temp was just a hair under that with the chiller.

for more on this method do a google search on DIY Immersion Chiller. now i will warn you all the videos and articles found on this will send you to sites on growing marijuana. this is because almost all major indoor grow operations create an exuberant amount of heat, and these types of chillers are sold commercially for several hundred to several thousand dollars to keep the hydroponic systems filled with cool water for the plants.

in one video there was a guy who used a dehumidifier (same concept as an AC) and did this exact same thing. he had a room that was well over 90*f however he was able to keep a series of reservoirs upwards of 200gal of water at a mild 65*ish constantly.

now if you don't find the need for this then that's fine but for me i just couldn't keep my water cool enough so this was a last resort. and like i said if i find i need a little more assistance ill add the swamp cooler in and then there is no way ill have issues.
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Re: my cooling water solution

Post by apdb »

How many BTU's was yours. I checked the local swap and shop and people are practically giving them away as winter approaches. They range from 1500 btu's to 12000 btu's.
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just-a-sip
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Re: my cooling water solution

Post by just-a-sip »

apdb wrote:How many BTU's was yours. I checked the local swap and shop and people are practically giving them away as winter approaches. They range from 1500 btu's to 12000 btu's.
Aaron
this model was 10,000 BTUs, but im sure if you could only find 6000 or so it would be fine as the coil is in direct contact with the water and not trying to cool an entire room as its intended to do. however i would definitely shop for the most you can find without spend to much. i got lucky that i found this one for so cheep but i see Craigslist literally has hundreds in my area and im sure the same can be said for other areas.
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Re: my cooling water solution

Post by Ayay »

Very interesting what you done just-a-sip! A heat pump uses 'latent heat of evaporation', same as a refrigerator which is very efficient using a small liquid compressor and a small fan. (Reflux columns also use 'latent heat of evaporation' in their magical ability to concentrate the alc).

The liquid compressor + fan is better than a fan alone.
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Re: my cooling water solution

Post by rad14701 »

All AC units are not created equal and this modification may not be possible for every model... Also, if the cooling water starts getting too warm/hot you could end up destroying the AC unit if the low side pressure goes too high causing the high side to go way higher than normal limits...

A warning to members... If you don't know and understand the theories of refrigeration you should not be attempting a project like this one...

I have worked with automotive and household AC, as well as refrigerators and freezers, and can say from experience that systems are made to work within somewhat narrow ranges...

That "wire" mentioned in the original post is actually a capillary tube, not a wire, and should never be kinked... :idea:
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Re: my cooling water solution

Post by Richard7 »

just-a-sip wrote: now to address the cooler line thing.. this is a big YES AND NO you see the lines have limited length, as you can see in the pics above. it is also a closed system so if you were to cut into he lines to solder an extension you would lose all the coolant and not have a way to refill. however there was a forum i came across that had an individual who was able to instal a refill valve onto the compressor after extending the lines and refilling and pressure testing the system. now i will say that this person was in the refrigeration and AC industry and said had he not had the know how and parts and tools this sort of project would not even be in the ball park as cost effective. something in the neighborhood of 2-3 hundred dollars to modify a $20-$30 AC. but like i said you can simply do as i did and add some make shift flex ducting to the rear to vent. now i dont have a pic of the final set up as i don't need it due to cooler weather (maybe next summer) but i will post pics of how i made this easier to manage.
Instead of adding to the refrigerant lines, just use longer cooling lines on the condenser (for the still not the air conditioner) ... You could move the whole thing outside if you wanted.
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just-a-sip
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Re: my cooling water solution

Post by just-a-sip »

rad14701 wrote:All AC units are not created equal and this modification may not be possible for every model... Also, if the cooling water starts getting too warm/hot you could end up destroying the AC unit if the low side pressure goes too high causing the high side to go way higher than normal limits...

A warning to members... If you don't know and understand the theories of refrigeration you should not be attempting a project like this one...

I have worked with automotive and household AC, as well as refrigerators and freezers, and can say from experience that systems are made to work within somewhat narrow ranges...

That "wire" mentioned in the original post is actually a capillary tube, not a wire, and should never be kinked... :idea:

rad i appreciate your input as always, and i will not disagree with any of what you said at all, what i will ask though is if this is truly a factor at these temps and time lengths. I ask this because the above mentioned sites that i learned this technique from all had references and posts form individuals using all manor of units for several years without any issues. there is one thread that is almost 5 years old and several posters are still using the original units

RAD is correct though if you don't feel comfortable with this i would probably be cautions in exploring. i myself was just following youtube videos and said why not. and it has worked this far.

and worst case scenario the unit only lasts we 1-2 hot seasons before it trash then so be it im out $25. get another and go again.

lastly just like rad said never crimp or kink any of the tubing. i hope i made this clear in the OP but you can never to safe
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Re: my cooling water solution

Post by S-Cackalacky »

Just-A-Sip, I don't have a need for anything like this at the moment, but just wanted to commend you for your inovative idea. This hobby seems to stimulate the inovative spirit. Your device proves the old addage that necessity is the mother of invention - good on you.

Just sayin',
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Re: my cooling water solution

Post by Sackett »

i your unit is smaller, or has trouble keeping up,, a bit of water dripping on back radiator will improve effeciency tremendously . old indian trick tauight to me by old indian ,lol
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Re: my cooling water solution

Post by genejonesiii »

I found an old water cooler, it has a 9500 btu cope land compressor I put a tee and valve in the discharge of my pump and allow the water to run run through the bubble(I removed this) and dumps back into my 50 galloon tank it helps a lot
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Re: my cooling water solution

Post by stairman »

would it have been simpler to buy another two 15 dollar plastic trash cans and switch out to a cooler one when the water got too warm?
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Re: my cooling water solution

Post by genejonesiii »

probably but not near as fun
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Re: my cooling water solution

Post by just-a-sip »

stairman wrote:would it have been simpler to buy another two 15 dollar plastic trash cans and switch out to a cooler one when the water got too warm?
that's another trash can i need around my already crowded garage. and yes this was more fun.
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Re: my cooling water solution

Post by sltm1 »

Here's my simple solution for Winter distilling (the rest of the year I do it outside with hose water connected to my condenser). It starts with an (approx) 8 gallon aluminum turkey fryer pot. In this pot, I have a pond pump from Home Depot, ($26.00), the pump is suspended near the top of the pot with some wire and attaches to the inlet (lower) port on my condenser with a clear hose. From the outlet port on my condenser, the hose runs to the window in my shop, where it rest's on the sill between the window and the screen. A piece of wood acts as a breeze barrier between the window and the sill and also allows the hose to go in and out of that space by being a couple of inches too short. The hose then enters the pot and is weighted to the bottom so that the hotter water exits there. Back to the suspended pump. It's at the upper part of the pot so that if the water get's warm even with the hose going outside in the dead of winter, I can add crushed ice to the liquid and the cold water will remain on the top where the pump is. I have enough room on the sill where I might end up making a small manifold which would allow the water to go through 2 hoses ( 1/2 diameter each of the main hose) for more cooling.
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Re: my cooling water solution

Post by sltm1 »

Just took a pic of the setup, thought I'd share.
Attachments
StillWinterized.jpg
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Re: my cooling water solution

Post by Zeig »

this looks...safe.

I love the idea but maybe have a structure hold the grid so its not just hanging there?

I've spotted a couple DIY radiator setups on here but none that are attatched to an AC unit still. Have you noticed a solid improvement?
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Re: my cooling water solution

Post by genejonesiii »

ok now I have added the bomb to the cooling tower. I got a bard evaporator coil and made a sheet metal cabinet and added a fan to draw the air across the coil. I still have my water cooler and it stays cold. Its amazing how much heat water can move. i ran it for 8 hours and it never got to eighty degress, I have a colum so I only take up about a five foot by 3 foot space in the garage with everything. I love it when the likker comes out coil. I increased my lieberge and added copper strips around my pipe, this makes sure that my water has laminar flow. It cools great
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Re: my cooling water solution

Post by genejonesiii »

cold not coil
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Re: my cooling water solution

Post by varocketry »

Just-a-Sip:
Please post the URL to the other site(s) where this is discussed. Very cool explanation of something I'm been researching.

The WINDOW AC is the preferred solution over refrigerator or kegerator mods as its designed to have a long duty cycle. The other two are not, their cooling capacity is very limited for a well insulated box.
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