taking barrels apart???
Moderator: Site Moderator
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
taking barrels apart???
i have a old 3 gallon bourbon barrel that has been used to age a few different cocktails. its been sitting full of water for a while now and when i emptied it out some weird fungus or mold came out with the water. Not a lot of it but a few chunks. I am thinking about trying to take it apart to clean and rechar the inside. anybody ever had any success taking barrels apart and them putting them back together and having them not leak?
- Halfbaked
- retired
- Posts: 3401
- Joined: Mon Jan 21, 2013 5:51 pm
Re: taking barrels apart???
There was a good thread (I think it was Randy White) that did a thread 3 or 4 weeks ago. That's the only one I have ever seen. It was a good thread. Didn't look hard.
- jedneck
- Master of Distillation
- Posts: 3790
- Joined: Thu Jan 10, 2013 5:16 pm
- Location: drive to the sticks, hang a right past the sticks amd go a couple more miles.
Re: taking barrels apart???
It was randymarshct shouldn't be to hard to find
welcome aboard some of us are ornery old coots but if you do a lot of
reading and don't ask stupid questions you'll be alright most are
big help
Dunder
reading and don't ask stupid questions you'll be alright most are
big help
Dunder
- Bushman
- Admin
- Posts: 18346
- Joined: Tue Mar 30, 2010 5:29 am
- Location: Pacific Northwest
Re: taking barrels apart???
Also I believe Dad300 can help, last year when we met up at the ADI national conference he introduced me to his wife and I believe (we met in a bar) he said his wife is a cooper.
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
Re: taking barrels apart???
cool thanks guys. Happy Holidays
-
- retired
- Posts: 20865
- Joined: Wed Dec 19, 2007 4:46 pm
- Location: New York, USA
Re: taking barrels apart???
You really only need to take one end off to clean and re-char... No need to fully disassemble...
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
Re: taking barrels apart???
thats what i was thinking rad. is it necessary to remove the old char? if so whats your method?
- Truckinbutch
- Angel's Share
- Posts: 8107
- Joined: Sun Feb 03, 2013 12:49 pm
Re: taking barrels apart???
Let the barrel dry for as long as you can before you open it . Just open one end . You will need a serious band strap or two for reassembly . Shouldn't be difficult if you have a basic idea of barrel making . Some good videos to watch on YouTube .
If you ain't the lead dog in the team , the scenery never changes . Ga Flatwoods made my avatar and I want to thank him for that .
Don't drink water , fish fornicate in it .
Don't drink water , fish fornicate in it .
-
- retired
- Posts: 20865
- Joined: Wed Dec 19, 2007 4:46 pm
- Location: New York, USA
Re: taking barrels apart???
Not sure what the proper way is but I did one for a guy once and all I did was use a wire wheel in a drill to remove the oldest loosest char and then used a flame thrower (weed burner) to re-char... Seemed to do the trick...1965 wite wrote:thats what i was thinking rad. is it necessary to remove the old char? if so whats your method?
-
- Master of Distillation
- Posts: 2781
- Joined: Tue Mar 29, 2011 9:31 am
- Location: Houston, Texas
Re: taking barrels apart???
Jimbo's method of enlarging the tapered hole in the barrel to fit a tapered oak plug might be an answer too. That's my plan for a couple of older barrels.
heartcut
We are all here on earth to help others; what on earth the others are here for I don't know.
W. H. Auden
We are all here on earth to help others; what on earth the others are here for I don't know.
W. H. Auden
- Bushman
- Admin
- Posts: 18346
- Joined: Tue Mar 30, 2010 5:29 am
- Location: Pacific Northwest
Re: taking barrels apart???
OP thinks he has a fungus problem as well which that won't address without removing an end.heartcut wrote:Jimbo's method of enlarging the tapered hole in the barrel to fit a tapered oak plug might be an answer too. That's my plan for a couple of older barrels.
- Truckinbutch
- Angel's Share
- Posts: 8107
- Joined: Sun Feb 03, 2013 12:49 pm
Re: taking barrels apart???
Would anyone else here consider giving it a healthy StarSan wash rather than a tear down ?
If you ain't the lead dog in the team , the scenery never changes . Ga Flatwoods made my avatar and I want to thank him for that .
Don't drink water , fish fornicate in it .
Don't drink water , fish fornicate in it .
-
- retired
- Posts: 20865
- Joined: Wed Dec 19, 2007 4:46 pm
- Location: New York, USA
Re: taking barrels apart???
I wouldn't because it would saturate the charred oak... Removing the one or two end rings and taking that end off would be the simplest solution... Need to give it a look-see, clean it up, and go from there... Might as well re-char as long as the end is off... Most barrels can be re-charred a few times...Truckinbutch wrote:Would anyone else here consider giving it a healthy StarSan wash rather than a tear down ?
- corene1
- HD Distilling Goddess
- Posts: 3045
- Joined: Tue Jan 08, 2013 8:05 pm
- Location: The western Valley
Re: taking barrels apart???
Here is a thought from left field. At work we tumble rusty dirty fuel tanks with gravel to knock all the rust out. Do you think it would work with the char in the oak barrel. Let it dry out tumble then wash out with water and re char.
-
- Master of Distillation
- Posts: 2970
- Joined: Tue Aug 27, 2013 5:21 pm
- Location: Pagosa Springs,CO
Re: taking barrels apart???
Don't see why it wouldn't work corene but I have found the wire wheel to be most effective as rad mentioned.
- jedneck
- Master of Distillation
- Posts: 3790
- Joined: Thu Jan 10, 2013 5:16 pm
- Location: drive to the sticks, hang a right past the sticks amd go a couple more miles.
Re: taking barrels apart???
How would you rechar. I believe it would be near impossible through the bung. I also have a five gallon toasted barrel that needs chard. I think I will pop one head loose.
welcome aboard some of us are ornery old coots but if you do a lot of
reading and don't ask stupid questions you'll be alright most are
big help
Dunder
reading and don't ask stupid questions you'll be alright most are
big help
Dunder
-
- Master of Distillation
- Posts: 2970
- Joined: Tue Aug 27, 2013 5:21 pm
- Location: Pagosa Springs,CO
Re: taking barrels apart???
You gotta pop the head. Torch is your best bet.
- Truckinbutch
- Angel's Share
- Posts: 8107
- Joined: Sun Feb 03, 2013 12:49 pm
Re: taking barrels apart???
Makes sense to me . It was just an idle thought to help a novice . I have the tools and skills to open and reclose barrels and that's what I would do .rad14701 wrote:I wouldn't because it would saturate the charred oak... Removing the one or two end rings and taking that end off would be the simplest solution... Need to give it a look-see, clean it up, and go from there... Might as well re-char as long as the end is off... Most barrels can be re-charred a few times...Truckinbutch wrote:Would anyone else here consider giving it a healthy StarSan wash rather than a tear down ?
If you ain't the lead dog in the team , the scenery never changes . Ga Flatwoods made my avatar and I want to thank him for that .
Don't drink water , fish fornicate in it .
Don't drink water , fish fornicate in it .
-
- Master of Distillation
- Posts: 2691
- Joined: Sun Jul 26, 2009 4:38 pm
- Location: little puffs of dust where my feet used to be
Re: taking barrels apart???
make a hoop tool first.
put the hoops back on tight before you do any work.
recharing the loose head can warp it so reassemble ASAP
put the hoops back on tight before you do any work.
recharing the loose head can warp it so reassemble ASAP
be water my friend
-
- Master of Distillation
- Posts: 2970
- Joined: Tue Aug 27, 2013 5:21 pm
- Location: Pagosa Springs,CO
Re: taking barrels apart???
About a month ago there was a great thread here about this subject. Don't remember who it was but they redid the whole barrel one stave at a time.
-
- Master of Distillation
- Posts: 2691
- Joined: Sun Jul 26, 2009 4:38 pm
- Location: little puffs of dust where my feet used to be
-
- Master of Distillation
- Posts: 2970
- Joined: Tue Aug 27, 2013 5:21 pm
- Location: Pagosa Springs,CO
Re: taking barrels apart???
Thanks cob. I was just going back and looking for that.
- bearriver
- Master of Distillation
- Posts: 4442
- Joined: Fri Nov 22, 2013 10:17 pm
- Location: Western Washington
Re: taking barrels apart???
Damn. Beat me to it....
Maybe aging in a moldy barrel will be all the rage in 100 years. There are far stranger methods for producing a tasty treat. Take good cheese or dunder for examples...
Maybe aging in a moldy barrel will be all the rage in 100 years. There are far stranger methods for producing a tasty treat. Take good cheese or dunder for examples...
-
- Master of Distillation
- Posts: 2970
- Joined: Tue Aug 27, 2013 5:21 pm
- Location: Pagosa Springs,CO
Re: taking barrels apart???
You might be onto something bear. Send me that barrel 65. I'll start an experiment 

-
- Master of Distillation
- Posts: 2691
- Joined: Sun Jul 26, 2009 4:38 pm
- Location: little puffs of dust where my feet used to be
Re: taking barrels apart???
bearriver wrote:Damn. Beat me to it....
Maybe aging in a moldy barrel will be all the rage in 100 years. There are far stranger methods for producing a tasty treat. Take good cheese or dunder for examples...
casu marzu ? http://mentalfloss.com/article/20523/ca ... iterranean" onclick="window.open(this.href);return false;" rel="nofollow
almostsorryaboutthehijack

be water my friend
- bearriver
- Master of Distillation
- Posts: 4442
- Joined: Fri Nov 22, 2013 10:17 pm
- Location: Western Washington
Re: taking barrels apart???
Lutefisk.
I swear, I could not help myself.
I swear, I could not help myself.
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
Re: taking barrels apart???
what tools are you speaking of? i can build just about anything. seems easy to take apart but getting it back together is another story. i do have two crappy ebay oak barrels i could practice with. they showed up full of wax and ruined the stuff i filled them with.Truckinbutch wrote:Makes sense to me . It was just an idle thought to help a novice . I have the tools and skills to open and reclose barrels and that's what I would do .rad14701 wrote:I wouldn't because it would saturate the charred oak... Removing the one or two end rings and taking that end off would be the simplest solution... Need to give it a look-see, clean it up, and go from there... Might as well re-char as long as the end is off... Most barrels can be re-charred a few times...Truckinbutch wrote:Would anyone else here consider giving it a healthy StarSan wash rather than a tear down ?
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
Re: taking barrels apart???
watched a few u tube vids. looks like i need a clamp...
- Bushman
- Admin
- Posts: 18346
- Joined: Tue Mar 30, 2010 5:29 am
- Location: Pacific Northwest
Re: taking barrels apart???
I don't miss too many threads but this is one I am glad you reposted! Nice work Randy.
-
- Swill Maker
- Posts: 253
- Joined: Tue Feb 11, 2014 10:52 am
Re: taking barrels apart???
popped out one end of the barrel tonight and started scraping it out. I think ill use the wire wheel idear. was thinking about taking some high proof heads and tails and lighting them in the barrel and letting them burn. Has anybody tried this to rechar a barrel? If not ill just use a torch. hoping this barrel will possibly add some interesting flavor. Its had a few cocktails and a wine aged in it along with being a bourbon barrel originally.