Usge, the topic is not about methanol and the graph is not about methanol en ethanol concentration. It is about fusel oils, isoamyl acohol, butanol, propanol, etc., the higher alcohols so to speak, and the way they distribute over the distillate in relation to the strenght of the mash. With a low strength mash they concetrate in the heads, with a high strength wash (the result of several stripping runs) they are more spread out over the distillate.
just sayin, yes it knocked out the foundation of what I thought to. Surprisingly this behavior is known for more then a century. In “Distillation principles and processes” by Sydney Young, published in 1922, the relative volatility of isoamyl alcohol is addressed together with the way to handle this in continuous distillation. References are made in this book to publications from 1891. I found one referenced book “La rectification de l'alcool” by Sobel and first published in 1894 which shows the same kind of diagram how the fusel oils concentrate in the column:
[td][attachment=0]Sorel.png[/attachment][/td][td][size=85]But there are bodies such as amyl alcohol, for which the value of K is significantly smaller than unity in the presence of concentrated alcohol, while it becomes significantly larger as the alcohol is diluted. These bodies therefore behave according to the diagram Fig. 2 in the upper part of the column and according to diagram of Fig. 1 in the lower part. The result is that from the top down to the lower trays they tend to accumulate in a specified area of the column, and the level of these impurities can be represented by the diagram represented in Fig. 3. These body accumulate in a series of plates in the column, this is the region they stay, not the boiler, and this is the danger zone, only the portion of the column situated above this area is actually useful for rectification.[/size][/td][td][size=85]Mais il existe des corps, comme l'alcool amylique, pour lesquels la valeur de K est notablement plus petite que l'unite en presence d'alcool concentre, tandis qu'elle devient notablement plus grande, des que l'alcool commence a etre etendu. Ces corps se comportent donc suivant le diagramme de la fig. 2 dans la partie superieure de la colonne, suivant le diagramme de la fig. 1 dans la partie inferieure. Il en resulte que ramenes de haut en bas dans les plateaux inferieurs ils tendent a s'accumuler dans une region determinee de la colonne, et que le taux de ces impuretes peut etre represente par le diagramme represente par la fig. 3. Ces corps s'accumulant dans une serie de plateaux de la colonne, c'est la partie occupee par eux, et non la chaudiere, qui constitue la zone dangereuse, et il n'y a que la portion de la colonne situee au-dessus de cette zone qui soit reellement utile pour la rectification.[/size][/td]
I hope that my translation is not to far of what Sorel meant. I humbly admit that the 5 years they tried to teach me French was a completely waste of time for all parties involved
Odin, I am not sure if the build up of fusel oils is only a problem with a continuous still. Sorel spend most of his book on discontinuous distillation, only the last chapter is dedicated to continuous distillation (regretfully there is no English translation of this book). Yet he wrote about the danger zone... In the data I used the concentration of the wash is 146 mg/l. A 35 liter boiler contains therefore about 5 grams of isoamyl alcohol. 90% is carried over in the distillate. That's about nearly 6 ml concentrating in the column. With a wash with a concentration of 502 mg/l this result in nearly 20 ml concentrating in the column. That is 1 cm of fluid in a 5 cm column. It is not concentrating in one small layer but is is not concentrating as a fluid either, part of it is vapor. One solution I found for this type of problem in a waste water plant with a methanol rectifier with hiccups was to lower the distillate concentration so that just enough of the trouble causing substance was carried over in the distillate to keep the concentration in a safe region. I wonder if reducing the power make it possible for these fusel oils to flow back into the boiler at a rate just enough to keep the concentration in a safe region and that all that flooding that take place is mostly caused by fusel oils buildup.
I start to like the idea of a hybrid column with a couple of deep plates to start with and a packed column on top.
Edwin